In additive manufacturing operations, powders used in stereolithographic processes need to be precisely spread out in a uniform fashion at every pass of the stereolithographic process to ensure predictability in powder surface morphology. Typically, this is difficult to achieve with conventional powders because often these powders suffer from poor flowability, which may further deteriorate over time, and impairs the efficiency of the stereolithographic processes. The present disclosure describes additive manufacturing powders having improved physical characteristics such as flowability and tap density, which are less sensitive or insensitive to ambient humidity. For example, there is described a powder that includes spherical particles having a particle size distribution of less than 1000 micrometers and having a measurable flowability as determined in accordance with ASTM B213 at 75% relative humidity.

A process for preparing a porous ceramic body includes forming a green body with a mixture of ceramic material powder, binder material, and pore-forming particles. The process further includes extracting the binder material, decomposing the pore-forming particles, and removing residual organic materials from the green body at respective, progressively higher pre-firing temperatures. After these three stages, the green body is sintered at a still-higher temperature to form the porous ceramic body. Embodiments facilitate manufacturing and can render most or all surface grinding unnecessary, allowing electrode deposition directly onto substantially non-porous surfaces of the porous ceramic body that are naturally formed during sintering. Advantageously, the green body may be formed into net shape by injection molding the mixture that includes the pore-forming particles, and embodiments can result in porous ceramic bodies that are much thicker than currently available, with better structural integrity.

A process for preparing a porous ceramic body includes forming a green body with a mixture of ceramic material powder, binder material, and pore-forming particles. The process further includes extracting the binder material, decomposing the pore-forming particles, and removing residual organic materials from the green body at respective, progressively higher pre-firing temperatures. After these three stages, the green body is sintered at a still-higher temperature to form the porous ceramic body. Embodiments facilitate manufacturing and can render most or all surface grinding unnecessary, allowing electrode deposition directly onto substantially non-porous surfaces of the porous ceramic body that are naturally formed during sintering. Advantageously, the green body may be formed into net shape by injection molding the mixture that includes the pore-forming particles, and embodiments can result in porous ceramic bodies that are much thicker than currently available, with better structural integrity.

The present application discloses a dense lead metaniobate piezoelectric ceramic and a preparation method therefor. The chemical composition of the lead metaniobate piezoelectric ceramic is Pb.sub.1-xNb.sub.2O.sub.6, wherein x represents the Pb vacancy concentration of A sites in a tungsten bronze crystal structure, and x is greater than 0.00 and smaller than or equal to 0.20.

The present application discloses a dense lead metaniobate piezoelectric ceramic and a preparation method therefor. The chemical composition of the lead metaniobate piezoelectric ceramic is Pb.sub.1-xNb.sub.2O.sub.6, wherein x represents the Pb vacancy concentration of A sites in a tungsten bronze crystal structure, and x is greater than 0.00 and smaller than or equal to 0.20.

A transparent optical element may include a layer of an electroactive ceramic disposed between transparent electrodes, such that the electrodes are each oriented perpendicular to a non-polar direction of the ceramic layer. Optical properties of the optical element, including transmissivity, haze, and clarity may be improved by the application of a voltage to the electroactive ceramic, and an associated phase transformation.

An electroactive ceramic may be incorporated into a transparent optical element and may characterized by an average grain size of less than 200 nm, a relative density of at least 99%, and a transmissivity within the visible spectrum of at least 50%, while maintaining a d.sub.33 value of at least 20 pC/N. Optical properties of the electroactive ceramic, including transmissivity, haze, and clarity may be substantially unchanged during actuation of the optical element and the attendant application of a voltage to a layer of the electroactive ceramic.

An electroactive ceramic may be incorporated into a transparent optical element and may characterized by an average grain size of less than 200 nm, a relative density of at least 99%, and a transmissivity within the visible spectrum of at least 50%, while maintaining a d.sub.33 value of at least 20 pC/N. Optical properties of the electroactive ceramic, including transmissivity, haze, and clarity may be substantially unchanged during actuation of the optical element and the attendant application of a voltage to a layer of the electroactive ceramic.

An electroactive ceramic may be incorporated into a transparent optical element and may characterized by an average grain size of less than 200 nm, a relative density of at least 99%, and a transmissivity within the visible spectrum of at least 50%, while maintaining a d.sub.33 value of at least 20 pC/N. Optical properties of the electroactive ceramic, including transmissivity, haze, and clarity may be substantially unchanged during actuation of the optical element and the attendant application of a voltage to a layer of the electroactive ceramic.

An electroactive ceramic may be incorporated into a transparent optical element and may characterized by an average grain size of less than 200 nm, a relative density of at least 99%, and a transmissivity within the visible spectrum of at least 50%, while maintaining a d.sub.33 value of at least 20 pC/N. Optical properties of the electroactive ceramic, including transmissivity, haze, and clarity may be substantially unchanged during actuation of the optical element and the attendant application of a voltage to a layer of the electroactive ceramic.