C04B35/521

CERAMIC COMPONENT

A ceramic component, wherein the component contains 20 to 60 wt.% SiC, 5 to 40 wt.% free silicon and 10 to 65 wt.% free carbon. The disclosure also relates to the use of the component. The method for producing the ceramic component includes the following steps: a) providing a green body based on carbon, which has been produced by means of a 3D-printing method, b) impregnating the green body with a solution selected from the group consisting of a sugar solution, a starch solution or a cellulose solution, or a resin system including a mixture containing at least one resin, at least one solvent and at least one curing agent, wherein the at least one resin and the at least one solvent are different, c) drying or curing the impregnated green body.

SYSTEMS AND METHODS FOR PRODUCING A CARBON COMPOSITE MATERIAL
20200262762 · 2020-08-20 · ·

A carbon/carbon brake disk is provided. The carbon/carbon brake disk may comprise a carbon fiber, wherein the carbon fiber is formed into a fibrous network, wherein the fibrous network comprises carbon deposited therein. The carbon fiber may undergo a FHT process, wherein micro-cracks are disposed in the carbon fiber. In various embodiments, the micro-cracks may be at least partially filled with un-heat-treated carbon via a final CVD process, wherein the final CVD process is performed at a temperature in the range of up to about 1,000 C. (1,832 F.) for a duration in the range from about 20 hours to about 100 hours. In various embodiments, the un-heat-treated carbon may be configured to prevent oxygen, moisture, and/or oxidation protection systems (OPS) chemicals from penetrating the carbon/carbon brake disk. In various embodiments, the final CVI/CVD process may be configured to increase the wear life of the carbon/carbon brake disk.

Systems and methods for producing a carbon composite material
10689305 · 2020-06-23 · ·

A carbon/carbon brake disk is provided. The carbon/carbon brake disk may comprise a carbon fiber, wherein the carbon fiber is formed into a fibrous network, wherein the fibrous network comprises carbon deposited therein. The carbon fiber may undergo a FHT process, wherein micro-cracks are disposed in the carbon fiber. In various embodiments, the micro-cracks may be at least partially filled with un-heat-treated carbon via a final CVD process, wherein the final CVD process is performed at a temperature in the range of up to about 1,000 C. (1,832 F.) for a duration in the range from about 20 hours to about 100 hours. In various embodiments, the un-heat-treated carbon may be configured to prevent oxygen, moisture, and/or oxidation protection systems (OPS) chemicals from penetrating the carbon/carbon brake disk. In various embodiments, the final CVI/CVD process may be configured to increase the wear life of the carbon/carbon brake disk.

Systems and methods for carbon-carbon materials incorporating yttrium and zirconium compounds

A method of treating a carbon structure is provided. The method may include the step of infiltrating the carbon structure with a ceramic preparation comprising yttrium oxides and zirconium oxides. The carbon structure may be densified by chemical vapor infiltration (CVI) and heat treated to form yttrium oxycarbides and/or carbides and zirconium oxycarbides and/or carbides. Heat treating the carbon structure may comprise a temperature ranging from 1000 C. to 1600 C.

Method of manufacturing ceramic matrix composite objects

A method of manufacturing ceramic matrix composite objects is disclosed. The method comprises the steps of providing first and second substantially two dimensional arrangements of one or more fiber plies, and machining the first and second arrangements to predetermined configurations to form first and second preforms. The second preform is made to conform to a surface of the first preform such that at least some of the fibers of the second preform are orientated at least partially in a plane outside that defined by the fibers of the first preform, and fixed to the first preform to form a combined first and second preform. The combined first and second preform is rigidized. Ceramic matrix composite objects manufactured by this method are also disclosed.

Carbon plate and manufacturing process thereof
10472244 · 2019-11-12 ·

A carbon plate including the following components in weight percentage: 31.5% to 91% of carbon powder, 3% to 25% of resin, 3% to 30% of plant fiber, 0.5% to 2.5% of fire retardant, 0.5% to 3% of dispersing agent, 1% to 3% of zeolite powder, and 1% to 5% of tea stem residue. A manufacturing process for the carbon plate including: mixing raw materials according to a proportion, placing the raw materials into a stirrer, and stirring the raw materials to uniformity; feeding a material obtained; performing heating; maintaining the pressure.

CERAMIC OBJECTS AND METHODS FOR MANUFACTURING THE SAME
20190300442 · 2019-10-03 ·

Certain examples of the present invention relate to a method for manufacturing a ceramic object derived from a 3D printed ceramic structure. The method comprises: carbonising the 3D printed ceramic structure. Such carbonising of the 3D printed ceramic structure may comprise introducing a network of carbon bonding into the 3D printed ceramic structure via: impregnating and/or coating the 3D printed ceramic structure with a carbon precursor, or printing the 3D printed ceramic structure using a ceramic printing medium comprising a carbon precursor. The resultant 3D printed ceramic structure which comprises a carbon precursor is pyrolysed so as to form a network of carbon bonding within/surrounding the 3D printed ceramic structure.

Methods for producing polygranular graphite bodies

A method for the production of polygranular graphite bodies including the step of provisioning a mixture including a high-temperature treated anthracite having a high vitrinite content and a petroleum-based needle coke and/or a pitch-based needle coke, and provisioning at least one binder coke precursor. The method also includes the steps of forming a green body from the mixture from the provisioning step, and carbonizing and graphitizing the green body.

Perforated ceramic matrix composite ply, ceramic matrix composite article, and method for forming ceramic matrix composite article
10207471 · 2019-02-19 · ·

A ceramic matrix composite article, method for forming the article, and perforated ply which may be incorporated therein are disclosed. The article includes at least one shell ply forming an exterior wall having first and second portions and defining a plenum. An annular brace formed of at least one structural support ply is disposed within the plenum, including a first integral portion integral with and part of the first portion of the exterior wall, a first curved portion extending from the first integral portion and curving across the article plenum to the second portion of the exterior wall, a second integral portion integral with and part of the second portion of the exterior wall, a second curved portion extending from the second integral portion and curving across the article plenum to the first curved portion, and an overlap in which the first and second curved portions are integral.

Ceramic objects and methods for manufacturing the same

Certain examples of the present invention relate to a method for manufacturing a ceramic object derived from a 3D printed ceramic structure. The method comprises: carbonising the 3D printed ceramic structure. Such carbonising of the 3D printed ceramic structure may comprise introducing a network of carbon bonding into the 3D printed ceramic structure via: impregnating and/or coating the 3D printed ceramic structure with a carbon precursor, or printing the 3D printed ceramic structure using a ceramic printing medium comprising a carbon precursor. The resultant 3D printed ceramic structure which comprises a carbon precursor is pyrolysed so as to form a network of carbon bonding within/surrounding the 3D printed ceramic structure.