Patent classifications
C04B35/563
ARMOR PLATING MADE OF FINE-GRAIN BORON CARBIDE AND SILICON CARBIDE
An antiballistic armor-plating component, includes a ceramic body made of a material comprising, as percentages by volume, between 35% and 55% of silicon carbide, between 20% and 50% of boron carbide, between 15% and 35% of a metallic silicon phase or of a metallic phase including silicon.
SUPPORTING SUBSTRATES FOR CUTTING ELEMENTS, AND RELATED METHODS
A cutting element comprises a supporting substrate, and a cutting table attached to an end of the supporting substrate. The cutting table comprises inter-bonded diamond particles, and a thermally stable material within interstitial spaces between the inter-bonded diamond particles. The thermally stable material comprises a carbide precipitate having the general chemical formula, A.sub.3XZ.sub.n-1, where A comprises one or more of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Os, Ir, Pt, Au, Hg, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Ac, Th, Pa, and U; X comprises one or more of Al, Ga, Sn, Be, Bi, Te, Sb, Se, As, Ge, Si, B, and P; Z comprises C; and n is greater than or equal to 0 and less than or equal to 0.75. A method of forming a cutting element, an earth-boring tool, a supporting substrate, and a method of forming a supporting substrate are also described.
SUPPORTING SUBSTRATES FOR CUTTING ELEMENTS, AND RELATED METHODS
A cutting element comprises a supporting substrate, and a cutting table attached to an end of the supporting substrate. The cutting table comprises inter-bonded diamond particles, and a thermally stable material within interstitial spaces between the inter-bonded diamond particles. The thermally stable material comprises a carbide precipitate having the general chemical formula, A.sub.3XZ.sub.n-1, where A comprises one or more of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Os, Ir, Pt, Au, Hg, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Ac, Th, Pa, and U; X comprises one or more of Al, Ga, Sn, Be, Bi, Te, Sb, Se, As, Ge, Si, B, and P; Z comprises C; and n is greater than or equal to 0 and less than or equal to 0.75. A method of forming a cutting element, an earth-boring tool, a supporting substrate, and a method of forming a supporting substrate are also described.
BORON NITRIDE SINTERED BODY, COMPOSITE BODY, AND MANUFACTURING METHODS THEREFOR, AND HEAT DISSIPATION MEMBER
Provided is a boron nitride sintered body including boron nitride particles and pores, the boron nitride sintered body having a sheet shape and a thickness of less than 2 mm. Provided is a method for manufacturing a boron nitride sintered body, the method including a sintering step of molding and heating a blend containing a boron carbonitride powder and a sintering aid to obtain a sheet-shaped boron nitride sintered body including boron nitride particles and pores, in which a thickness of the boron nitride sintered body obtained in the sintering step is less than 2 mm.
MONOMER FORMULATIONS AND METHODS FOR 3D PRINTING OF PRECERAMIC POLYMERS
This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.
MONOMER FORMULATIONS AND METHODS FOR 3D PRINTING OF PRECERAMIC POLYMERS
This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.
CERAMIC FORGING METHOD
The present disclosure relates to a ceramic forging method, and belongs to the technical field of ceramic preparation. The ceramic forging method comprises a step of applying an oscillatory pressure to to-be-forged ceramic at a forging temperature to perform forging, In accordance with the ceramic forging method provided by the present disclosures, the deformation capacity and the deformation rate of a ceramic material are improved by changing a deformation mechanism of a ceramic material at the high temperature through oscillatory pressure, such that generation of micro fatigues inside the ceramic material and the deformation process of the material are greatly improved, then the ceramic material can reach the higher deformation rate and the larger deformation amount at lower temperature and pressure, and therefore ceramic forging can be achieved, and the cost is greatly reduced.
CERAMIC FORGING METHOD
The present disclosure relates to a ceramic forging method, and belongs to the technical field of ceramic preparation. The ceramic forging method comprises a step of applying an oscillatory pressure to to-be-forged ceramic at a forging temperature to perform forging, In accordance with the ceramic forging method provided by the present disclosures, the deformation capacity and the deformation rate of a ceramic material are improved by changing a deformation mechanism of a ceramic material at the high temperature through oscillatory pressure, such that generation of micro fatigues inside the ceramic material and the deformation process of the material are greatly improved, then the ceramic material can reach the higher deformation rate and the larger deformation amount at lower temperature and pressure, and therefore ceramic forging can be achieved, and the cost is greatly reduced.
Boron carbide composite and production method therefor
The present disclosure provides a boron carbide composite material having a novel composition with excellent mechanical properties, and a production method therefor. The boron carbide composite material has high fracture toughness and may be applied as a lightweight bulletproof ceramic material. The boron carbide composite material is a boron carbide/silicon carbide/titanium boride/graphite (B.sub.4C—SiC—TiB.sub.2—C) composite material. The composite material may overcome a technical limitation on increasing the fracture toughness of the boron carbide composite material, and may be produced as a high-density boron carbide composite material using a reactive hot-pressing sintering process at a relatively low temperature. The boron carbide composite material having excellent mechanical properties may be applied to general industrial wear-resistant parts and nuclear-power-related industrial parts, and particularly, may be actively used as a lightweight bulletproof material for personal use and for military aircraft including helicopters.
Boron carbide composite and production method therefor
The present disclosure provides a boron carbide composite material having a novel composition with excellent mechanical properties, and a production method therefor. The boron carbide composite material has high fracture toughness and may be applied as a lightweight bulletproof ceramic material. The boron carbide composite material is a boron carbide/silicon carbide/titanium boride/graphite (B.sub.4C—SiC—TiB.sub.2—C) composite material. The composite material may overcome a technical limitation on increasing the fracture toughness of the boron carbide composite material, and may be produced as a high-density boron carbide composite material using a reactive hot-pressing sintering process at a relatively low temperature. The boron carbide composite material having excellent mechanical properties may be applied to general industrial wear-resistant parts and nuclear-power-related industrial parts, and particularly, may be actively used as a lightweight bulletproof material for personal use and for military aircraft including helicopters.