C04B35/565

Microstructured fiber interface coatings for composites

Disclosed is a coated ceramic fiber including a silicon carbide coating layer adjacent to the ceramic fiber and a silicon dioxide coating layer adjacent to the silicon carbide coating layer, wherein the silicon dioxide coating layer forms micro cracks after a crystal structure transformation. The coated ceramic fiber may be included in a composite material having a ceramic matrix.

Mitigating pyrophoric deposits during SiC CVI/CVD processes by introducing a mitigation agent into an exhaust conduit downstream of a reaction chamber

Systems for and methods of manufacturing a ceramic matrix composite include introducing a gaseous precursor into an inlet portion of a reaction furnace having a chamber comprising the inlet portion and an outlet portion that is downstream of the inlet portion, and delivering a mitigation agent, such as water vapor or ammonia, into an exhaust conduit in fluid communication with and downstream of the outlet portion of the reaction chamber so as to control chemical reactions occurring with the exhaust chamber. Introducing the gaseous precursor densifies a porous preform, and introducing the mitigation agent shifts the reaction equilibrium to disfavor the formation of harmful and/or pyrophoric byproduct deposits within the exhaust conduit.

Mitigating pyrophoric deposits during SiC CVI/CVD processes by introducing a mitigation agent into an exhaust conduit downstream of a reaction chamber

Systems for and methods of manufacturing a ceramic matrix composite include introducing a gaseous precursor into an inlet portion of a reaction furnace having a chamber comprising the inlet portion and an outlet portion that is downstream of the inlet portion, and delivering a mitigation agent, such as water vapor or ammonia, into an exhaust conduit in fluid communication with and downstream of the outlet portion of the reaction chamber so as to control chemical reactions occurring with the exhaust chamber. Introducing the gaseous precursor densifies a porous preform, and introducing the mitigation agent shifts the reaction equilibrium to disfavor the formation of harmful and/or pyrophoric byproduct deposits within the exhaust conduit.

Sinterable powder for making a dense slip casted pressureless sintered SiC based ceramic product

A SiC based sinterable powder mixture comprising, by dried weight of said powder: a) a mineral content comprising—silicon carbide (SiC) particles, —mineral boron compound particles, the powder comprising at least 50% by weight of SiC and the total mineral content of the powder being at least 90% by weight, b) at least a water insoluble carbon-containing source, in particular a carbon containing resin, the powder comprising at least 1% by weight, and preferably less than 10% by weight, of said water insoluble carbon-containing source, wherein the average particle size of said sinterable powder is comprised between 0.5 to 2.0 micrometers.

Sinterable powder for making a dense slip casted pressureless sintered SiC based ceramic product

A SiC based sinterable powder mixture comprising, by dried weight of said powder: a) a mineral content comprising—silicon carbide (SiC) particles, —mineral boron compound particles, the powder comprising at least 50% by weight of SiC and the total mineral content of the powder being at least 90% by weight, b) at least a water insoluble carbon-containing source, in particular a carbon containing resin, the powder comprising at least 1% by weight, and preferably less than 10% by weight, of said water insoluble carbon-containing source, wherein the average particle size of said sinterable powder is comprised between 0.5 to 2.0 micrometers.

HIGH TEMPERATURE COMPOSITE MATERIALS WITH EROSION RESISTANT SEAL COAT
20230027473 · 2023-01-26 ·

Disclosed is a coated composite comprising a seal coat disposed on a composite material wherein the seal coat comprises protective particles and a matrix.

HIGH TEMPERATURE COMPOSITE MATERIALS WITH EROSION RESISTANT SEAL COAT
20230027473 · 2023-01-26 ·

Disclosed is a coated composite comprising a seal coat disposed on a composite material wherein the seal coat comprises protective particles and a matrix.

METHOD OF MARKING CERAMIC MATRIX COMPOSITES AND ARTICLES MANUFACTURED THEREFROM
20230021947 · 2023-01-26 ·

In one aspect, an article comprises a substrate that comprises a ceramic matrix composite; and a metal oxide layer disposed on the substrate; where the metal oxide layer has a marking etched into the metal oxide via laser ablation. The markings include alphabets, numbers, symbols, bar codes, matrix bar codes, quick response codes, or a combination thereof. Disclosed herein too is a method comprising disposing upon a ceramic matrix composite a metal oxide layer; and laser ablating the metal oxide layer to etch the metal oxide layer. The etchings produce markings that comprise alphabets, numbers, symbols, bar codes, matrix bar codes, quick response codes, or a combination thereof.

METHOD OF MARKING CERAMIC MATRIX COMPOSITES AND ARTICLES MANUFACTURED THEREFROM
20230021947 · 2023-01-26 ·

In one aspect, an article comprises a substrate that comprises a ceramic matrix composite; and a metal oxide layer disposed on the substrate; where the metal oxide layer has a marking etched into the metal oxide via laser ablation. The markings include alphabets, numbers, symbols, bar codes, matrix bar codes, quick response codes, or a combination thereof. Disclosed herein too is a method comprising disposing upon a ceramic matrix composite a metal oxide layer; and laser ablating the metal oxide layer to etch the metal oxide layer. The etchings produce markings that comprise alphabets, numbers, symbols, bar codes, matrix bar codes, quick response codes, or a combination thereof.

Aerospace Mirror Manufacturing Assembly
20230228923 · 2023-07-20 ·

An aerospace mirror having a reaction bonded (RB) silicon carbide (SiC) mirror substrate, and a SiC cladding on the RB SiC mirror substrate forming an optical surface on a front side of the aerospace mirror. A method for manufacturing an aerospace mirror comprising obtaining a green mirror preform comprising porous carbon, silicon carbide (SiC), or both, the green mirror preform defining a front side of the aerospace mirror and a back side of the aerospace mirror opposite the front side; removing material from the green mirror preform to form support ribs on the back side; infiltrating the green mirror preform with silicon to create a reaction bonded (RB) SiC mirror substrate from the green mirror preform; forming a mounting interface surface on the back side of the aerospace mirror from the RB SiC mirror substrate, and forming a reflector surface of the RB SiC mirror substrate on the front side of the aerospace mirror. Additionally, the method can comprise cladding the reflector surface of the RB SiC mirror substrate with SiC to form an optical surface of the aerospace mirror.