A fiber cement gypsum composite formulation comprising a binder, reinforcing fibers and a pozzolanic material wherein the binder comprises a gypsum-hydraulic cement mix, wherein gypsum is calcium sulfate dihydrate and the hydraulic cement is Portland cement.

Embodiments of the present disclosure generally relate to methods and materials for fabricating building materials and other components from coal. More specifically, embodiments of the present disclosure relate to materials and other components, such as char clay plaster, char brick, and foam glass fabricated from coal, and to methods of forming such materials. In an embodiment is provided a building material fabrication method. The method includes mixing an organic solvent with coal, under solvent extraction conditions, to form a coal extraction residue, and heating the coal extraction residue under pyrolysis conditions to form a pyrolysis char, the pyrolysis conditions comprising a temperature greater than about 500? C. The method further includes mixing the pyrolysis char with water and with one or more of clay, cement, or sand to create a mixture, and molding and curing the mixture to form a building material. Pyrolysis char-containing materials are also disclosed.

Embodiments of the present disclosure generally relate to methods and materials for fabricating building materials and other components from coal. More specifically, embodiments of the present disclosure relate to materials and other components, such as char clay plaster, char brick, and foam glass fabricated from coal, and to methods of forming such materials. In an embodiment is provided a building material fabrication method. The method includes mixing an organic solvent with coal, under solvent extraction conditions, to form a coal extraction residue, and heating the coal extraction residue under pyrolysis conditions to form a pyrolysis char, the pyrolysis conditions comprising a temperature greater than about 500? C. The method further includes mixing the pyrolysis char with water and with one or more of clay, cement, or sand to create a mixture, and molding and curing the mixture to form a building material. Pyrolysis char-containing materials are also disclosed.

Embodiments of the present disclosure generally relate to methods and materials for fabricating building materials and other components from coal. More specifically, embodiments of the present disclosure relate to materials and other components, such as char clay plaster, char brick, and foam glass fabricated from coal, and to methods of forming such materials. In an embodiment is provided a building material fabrication method. The method includes mixing an organic solvent with coal, under solvent extraction conditions, to form a coal extraction residue, and heating the coal extraction residue under pyrolysis conditions to form a pyrolysis char, the pyrolysis conditions comprising a temperature greater than about 500? C. The method further includes mixing the pyrolysis char with water and with one or more of clay, cement, or sand to create a mixture, and molding and curing the mixture to form a building material. Pyrolysis char-containing materials are also disclosed.

Embodiments of the present disclosure generally relate to methods and materials for fabricating building materials and other components from coal. More specifically, embodiments of the present disclosure relate to materials and other components, such as char clay plaster, char brick, and foam glass fabricated from coal, and to methods of forming such materials. In an embodiment is provided a building material fabrication method. The method includes mixing an organic solvent with coal, under solvent extraction conditions, to form a coal extraction residue, and heating the coal extraction residue under pyrolysis conditions to form a pyrolysis char, the pyrolysis conditions comprising a temperature greater than about 500? C. The method further includes mixing the pyrolysis char with water and with one or more of clay, cement, or sand to create a mixture, and molding and curing the mixture to form a building material. Pyrolysis char-containing materials are also disclosed.

A method for curing cementitious articles includes flowing dry steam and carbon dioxide (CO.sub.2) simultaneously into a curing chamber containing a cementitious article. A relative humidity within the curing chamber may be between about 50% and about 70% and a temperature within the curing chamber may be between about 50 C. and about 70 C. A dry steam and CO.sub.2 mixture with a CO.sub.2 concentration between 2.5 vol % and 40 vol % is provided in the curing chamber and the cementitious article is cured for a duration between about 4 hours and 16 hours. Cementitious products cured with the method may have a CO.sub.2 uptake of greater than 15 wt % and a mechanical strength at least 10% greater than a cementitious product cured only in dry steam or CO.sub.2.

A method for curing cementitious articles includes flowing dry steam and carbon dioxide (CO.sub.2) simultaneously into a curing chamber containing a cementitious article. A relative humidity within the curing chamber may be between about 50% and about 70% and a temperature within the curing chamber may be between about 50 C. and about 70 C. A dry steam and CO.sub.2 mixture with a CO.sub.2 concentration between 2.5 vol % and 40 vol % is provided in the curing chamber and the cementitious article is cured for a duration between about 4 hours and 16 hours. Cementitious products cured with the method may have a CO.sub.2 uptake of greater than 15 wt % and a mechanical strength at least 10% greater than a cementitious product cured only in dry steam or CO.sub.2.

A cementitious nano-engineered method and resultant composite includes a modified aggregate material configured from a plurality of fine aggregate particles (FAg) particles pretreated with a graphene oxide (GO), wherein the graphene oxide (GO) is further arranged as a plurality of crosslinked structures that arranges for a refined interfacial zone (ITZ) with a thickness of 3 ?m to 10 ?m; and a water/cement (w/c) ratio content configured with the modified aggregate material. The interface of modified aggregate and a cementitious phase largely determines the mechanical properties and durability performances of cement mortar and concrete. Moreover, the methods and composites also provide for a targeted and more efficient approach to develop smart cement composites through nanoengineering of the interfacial transition zone.

The invention relates to processes for making improved ultra-high performance microfiber concrete and articles made from the same. The invention includes blending first dry constituents of fine aggregate, steel fiber, and cement to yield a first homogenous dry mix, optionally adding carbon nanotubes and/or silicon carbide microinclusions, followed by blending with second dry constituents of silica fume, silica flour, and cenospheres to obtain a second homogenous dry mix, followed by adding water only, with further blending, and finally adding a superplasticizer admix and a water-reducing admix to obtain ultra high performance microfiber concrete. The invention also relates to voltage heating for curing and for creating heated UHPC articles.

Herein disclosed is an aggregate comprising a cement comprising ordinary Portland cement, a ground granulated blast-furnace slag, and bottom ash, wherein the cement is hydrated in the presence of the ground granulated blast-furnace slag to have a calcium silicate hydrate or derivative thereof formed which encapsulate the bottom ash. A method of producing the aggregate is disclosed herein also, the method comprising mixing the cement and the ground granulated blast-furnace slag with the bottom ash in the presence of water to form pre-coated bottom ash, and granulating the pre-coated bottom ash.