C04B41/5006

COATING FOR IMPROVED SURFACE FINISH

A coating includes: at least 34.9 percent by mass silicon dioxide; at least 9.1 percent by mass aluminum oxide; and at least 16.1 percent by mass yttrium oxide.

High temperature oxidation protection for composites

Systems and methods for forming an oxidation protection system on a composite structure are provided. In various embodiments, an oxidation protection system disposed on a substrate may comprise a boron-silicon-glass layer formed directly on the composite structure. The boron-silicon-glass layer may comprise a boron compound, a silicon compound, and a glass compound.

METHOD FOR COATING A CERAMIC MATRIX COMPOSITE PART WITH AN ENVIRONMENTAL BARRIER
20240051884 · 2024-02-15 ·

A method for coating a ceramic matrix composite part with an environmental barrier, includes a) applying, to the surface of the part, a coating composition including a first powder of a rare earth silicate and a second powder including boron, the coating composition having a ratio R=[mass of the second powder]/[mass of the first powder] of between 0.1% and 5%, wherein the second powder includes a boron powder, and b) sintering the first and second powders in order to obtain the environmental barrier on the part.

METHOD FOR COATING A CERAMIC MATRIX COMPOSITE PART WITH AN ENVIRONMENTAL BARRIER
20240051884 · 2024-02-15 ·

A method for coating a ceramic matrix composite part with an environmental barrier, includes a) applying, to the surface of the part, a coating composition including a first powder of a rare earth silicate and a second powder including boron, the coating composition having a ratio R=[mass of the second powder]/[mass of the first powder] of between 0.1% and 5%, wherein the second powder includes a boron powder, and b) sintering the first and second powders in order to obtain the environmental barrier on the part.

SLURRY-BASED METHODS FOR FORMING A BOND COAT AND ARTICLES FORMED BY THE METHODS

Methods for forming a sintered bond coat (64) on a silicon-based substrate (14) and articles (50) formed by the methods are disclosed. The methods include applying a bond coat slurry on the silicon-based substrate (14), drying the bond coat slurry on the silicon-based substrate to form a dried bond coat (44), and sintering the dried bond coat (44) in an oxidizing atmosphere to form a sintered bond coat (64) on the silicon-based substrate (14). The bond coat slurry includes a bond coat patching material in a bond coat fluid carrier. The articles (50) include a silicon-based substrate (14), a sintered bond coat (64) formed on the silicon-based substrate (14), and a sintered environmental barrier coating (EBC) (66) formed on the sintered bond coat (64). The sintered bond coat (64) includes a silicon-based phase and an oxide of the silicon-based phase.

SLURRY-BASED METHODS FOR FORMING A BOND COAT AND ARTICLES FORMED BY THE METHODS

Methods for forming a sintered bond coat (64) on a silicon-based substrate (14) and articles (50) formed by the methods are disclosed. The methods include applying a bond coat slurry on the silicon-based substrate (14), drying the bond coat slurry on the silicon-based substrate to form a dried bond coat (44), and sintering the dried bond coat (44) in an oxidizing atmosphere to form a sintered bond coat (64) on the silicon-based substrate (14). The bond coat slurry includes a bond coat patching material in a bond coat fluid carrier. The articles (50) include a silicon-based substrate (14), a sintered bond coat (64) formed on the silicon-based substrate (14), and a sintered environmental barrier coating (EBC) (66) formed on the sintered bond coat (64). The sintered bond coat (64) includes a silicon-based phase and an oxide of the silicon-based phase.

Methods of boronizing sintered bodies and tools for cold forming operations and hollow wear parts with boronized sintered bodies

Provided is a wear resistant, sintered body made of a binderless carbide, cermet or cemented carbide, e.g., WC, W2C and/or eta-phase, with a grain size less than 6.0 ?m, and less than 6% binder phase (e.g., CoNiFe). At least some working surfaces of the sintered body are surface treated with a boron yielding method including applying a low viscosity liquid medium having boron or aluminum content and heating at 1200? C. to 1450? C. under a pressure less than atmospheric pressure or a hydrogen containing atmosphere to from a hardness gradient with an increased hardness of the treated working surfaces of at least 50 to 200 HV5 and favorable compressive stresses in a surface zone that gives a tougher working surfaces of the boronized sintered bodies.

Methods of boronizing sintered bodies and tools for cold forming operations and hollow wear parts with boronized sintered bodies

Provided is a wear resistant, sintered body made of a binderless carbide, cermet or cemented carbide, e.g., WC, W2C and/or eta-phase, with a grain size less than 6.0 ?m, and less than 6% binder phase (e.g., CoNiFe). At least some working surfaces of the sintered body are surface treated with a boron yielding method including applying a low viscosity liquid medium having boron or aluminum content and heating at 1200? C. to 1450? C. under a pressure less than atmospheric pressure or a hydrogen containing atmosphere to from a hardness gradient with an increased hardness of the treated working surfaces of at least 50 to 200 HV5 and favorable compressive stresses in a surface zone that gives a tougher working surfaces of the boronized sintered bodies.

Encapsulated polymer nanocomposite for efficient crack repair and monitoring of cement, rock, and other brittle materials
10370305 · 2019-08-06 · ·

The present invention concerns compositions and methods of using the same that provide encapsulated polymer nanocomposites for efficient crack repair and monitoring of a cement-substrate interface.

Aircraft brake disc materials and methods
10323339 · 2019-06-18 · ·

The present disclosure provides methods related to infiltration of aircraft brake discs with titanium-containing compounds. In various embodiments, a method of making a self-coating carbon/carbon composite member may comprise infiltrating a carbonized fiber preform with a titanium-containing compound, drying the carbonized fiber preform, annealing the carbonized fiber preform at a third temperature, and densifying the carbonized fiber preform.