Patent classifications
C04B2235/6026
Three-dimensional printing
In an example of a method for three-dimensional (3D) printing, a build material composition is applied to form a build material layer. The build material composition includes a polymeric or polymeric composite build material, and a precipitating agent. Based on a 3D object model, a fusing agent is selectively applied on at least a portion of the build material composition. The fusing agent includes a radiation absorber, which the precipitating agent precipitates. The build material composition is exposed to radiation to fuse the at least the portion to form a layer of a 3D part.
LITHOGRAPHY-BASED PROCESS FOR THE PRODUCTION OF TRANSPARENT CERAMIC BODIES WITH AT LEAST TWO ZONES OF DIFFERENT COMPOSITION AND TRANSPARENT CERAMIC BODIES THUS OBTAINED
It is described a process for producing transparent ceramic bodies with at least two zones having different garnet composition, in particular in which one of said zones has composition Y.sub.3AI.sub.5O.sub.12. The invention is especially useful for the production of transparent ceramic bodies having preset complex shapes and/or a controlled complex distribution of doping ions.
METAL BORIDE CERAMIC COMPOSITES AND USES THEREOF
Disclosed herein are compounds, methods, and tools which comprise composite matrices of tungsten tetraborides and ceramics.
METHOD FOR PRODUCING A THREE-DIMENSIONAL MACROPOROUS FILAMENT CONSTRUCT BASED ON PHASE INVERSION AND CONSTRUCT THEREBY OBTAINED
The present invention relates to a method for producing a three-dimensional macroporous filament construct having interconnected microporous filaments showing a suitable surface roughness and microporosity. The method includes the steps of: a) preparing a suspension having particles of a predetermined material, a liquid solvent, one or more binders and optionally one or more dispersants, b) depositing the suspension in the form of filaments in a predetermined three-dimensional pattern, preferably in a non-solvent environment, thereby creating a three-dimensional filament-based porous structure, c) inducing phase inversion, whereby said filaments are transformed from a liquid to a solid state, by exposing the filaments during the deposition of the filaments with a non-solvent vapour and to a liquid non-solvent, d) thermally treating the structure of step d) by calcining and sintering the structure. The invention further provides a three-dimensional macroporous filament construct having interconnected microporous filaments showing a specific surface roughness and microporosity. The invention also relates to various uses of the construct, including its use for the manufacture of a biomedical product, such as a synthetic bone implant or bone graft.
Lower gas flow injection system and method for additive manufacturing system
An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.
COMPOSITION INCLUDING A HIGH MELT TEMPERATURE BUILD MATERIAL
According to an example, a composition may include a high melt temperature build material in the form of a powder; a first low melt temperature binder in the form of a powder; and a second low melt temperature binder in the form of a powder; and in which the first low melt temperature binder melts at a temperature that is different from the second low melt temperature binder.
ADDITIVE MANUFACTURING OF COMPOSITE MATERIALS WITH COMPOSITION GRADIENT
Techniques of additive deposition for producing articles of manufacture are disclosed herein. In one embodiment, an article of manufacture can include a substrate having a surface and composed of a metal or metal alloy and multiple layers of composite materials deposited on the surface of the substrate. The composite materials is composed of the metal or metal alloy and a ceramic material. The individual composite materials at each of the multiple layers has a composition with a corresponding ratio between the metal or metal alloy material and the ceramic material. The ratios between the metal or metal alloy material and the ceramic material change along at least one dimension of the article of manufacture.
INTRODUCTION OF METALLIC PARTICLES TO ENABLE FORMATION OF METALLIC CARBIDES IN A MATRIX
A method of forming a ceramic matrix composite includes depositing particles on a ceramic fabric formed from a plurality of ceramic tows, applying a binder to at least the particles to form a stabilized ceramic fabric, forming a preform using the stabilized ceramic fabric, and densifying the preform. The ceramic tows are formed from a first material and the particles are formed from at least a second material.
METHODS OF FORMING A STRUCTURE, AND RELATED TOOLS FOR ADDITIVELY MANUFACTURING THE STRUCTURE
A method of forming a structure comprising a continuous fiber material comprises continuously feeding, through a continuous fiber nozzle assembly of an additive manufacturing tool, a feed material comprising a continuous fiber material and a thermoset resin material, heating or cooling the feed material to maintain a temperature of the feed material to a temperature sufficient to tackify the feed material and at least partially cure the feed material and initiate adhesion of the feed material on a build platform or a previously formed portion of a structure, and moving the continuous fiber nozzle assembly in three dimensions while depositing the feed material on the build platform or the previously formed portion of the structure to form the structure comprising the continuous fiber material extending in three dimensions. Related methods of forming a composite structure, and related tools for additively manufacturing a structure are disclosed.
CATALYST MANUFACTURING METHOD
A method for producing a catalyst or catalyst precursor is described including: applying a slurry of a particulate catalyst compound in a carrier fluid to an additive layer manufactured support structure to form a slurry-impregnated support, and drying and optionally calcining the slurry-impregnated support to form a catalyst or catalyst precursor. The mean particle size (D50) of the particulate catalyst compound in the slurry is in the range 1-50 μm and the support structure has a porosity ≧0.02 ml/g.