Patent classifications
C04B2235/6565
Monolithic Ceramic Component and Production Method
A film stack made from compacted green films and capable of being sintered to form a ceramic component with monolithic multi-layer structure is disclosed. The film stack includes a functional layer comprising a green film comprising a functional ceramic and a tension layer comprising a green film comprising a dielectric material. The tension layer is directly adjacent to the functional layer in the multi-layer structure. The multilayer structure also includes a first metallization plane and second metallization plane. The functional layer is between the first metallization plane and the second metallization plane.
POLYCRYSTALLINE DIAMOND COMPACTS HAVING INTERSTITIAL DIAMOND GRAINS AND METHODS OF MAKING THE SAME
Polycrystalline diamond compacts having interstitial diamonds and methods of forming polycrystalline diamond compact shaving interstitial diamonds with a quench cycle are described herein. In one embodiment, a polycrystalline diamond compact includes a substrate and a polycrystalline diamond body attached to the substrate. The polycrystalline diamond body includes a plurality of inter-bonded diamond grains that are attached to one another in an interconnected network of diamond grains and interstitial pockets between the inter-bonded diamond grains, and a plurality of interstitial diamond grains that are positioned in the interstitial pockets. Each of the plurality of interstitial diamond grains are attached to a single diamond grain of the interconnected network of diamond grains or other interstitial diamond grains.
ALUMINUM/CERAMIC BONDING SUBSTRATE AND METHOD FOR PRODUCING SAME
There is provided an aluminum/ceramic bonding substrate having a ceramic substrate, an aluminum plate of an aluminum alloy which is bonded directly to one side of the ceramic substrate, an aluminum base plate of the aluminum alloy which is bonded directly to the other side of the ceramic substrate, and a plate-shaped reinforcing member which has a higher strength than that of the aluminum base plate and which is arranged in the aluminum base plate to be bonded directly to the aluminum base plate, wherein the aluminum alloy contains 0.01 to 0.2% by weight of magnesium, 0.01 to 0.1% by weight of silicon, and the balance being aluminum and unavoidable impurities.
Solar reflective composite granules and method of making solar reflective composite granules
A method of making a plurality of composite granules can include: forming green body granules comprising an aluminosilicate; heating the green body granules to form sintered granules; cooling the sintered granules according to a cooling regime, wherein the cooling regime comprises a temperature hold between 700° C. and 900° C. for at least one hour. In a particular embodiment, the aluminosilicate for making the composite granules can have a particle size less than 150 μm. The composite granules are particularly suitable as roofing granules and can have a desired combination of high solar reflectance SR and low lightness L*, a low bulk density, good weather resistance and strength.
METHOD FOR PRODUCING ZIRCONIA SINTERED BODY
The present invention provides a method that is for producing a zirconia sintered body and by which a zirconia molded body or a zirconia pre-sintered body is sintered in a short period of time, the zirconia sintered body reproducing an aesthetic requirement and strength of an ideal dental prosthesis at the same levels as those of a zirconia sintered body obtained by general firing. The present invention relates to a method for producing a zirconia sintered body, comprising a step of firing a zirconia molded body or a zirconia pre-sintered body, wherein: the firing step comprises at least three temperature increase steps including a first temperature increase step (H1), a second temperature increase step (H2), and a third temperature increase step (H3); a temperature increase rate in the first temperature increase step (H1) is defined as HR1, a temperature increase rate in the second temperature increase step (H2) is defined as HR2, and a temperature increase rate in the third temperature increase step (H3) is defined as HR3; HR1=50 to 500° C./min, HR2=11 to 300° C./min, HR3=10 to 299° C./min, HR1>HR2, and HR2/HR3>1 are satisfied; starting temperatures in the temperature increase steps are room temperature to 500° C. in H1, 900 to 1250° C. in H2, and 1300 to 1550° C. in H3; and reaching temperatures in the temperature increase steps are 900 to 1250° C. in H1, 1300 to 1550° C. in H2, and 1400 to 1650° C. in H3.
Ferrite sintered magnet
There is provided a ferrite sintered magnet having a high residual magnetic flux density. A ferrite sintered magnet 2 includes a plurality of main phase particles 5 including ferrite having a hexagonal structure, the number of core-shell structured particles 5A having a core 7 and a shell 9 covering the core 7, among the main phase particles 5, is smaller than the number of the main phase particles 5 other than the core-shell structured particles 5A.
Oxide sintered body, production method therefor, target, and transparent conductive film
A target for sputtering which enables to attain high rate film-formation of a transparent conductive film suitable for a blue LED or a solar cell. A oxide sintered body includes an indium oxide and a cerium oxide, and one or more oxide of titanium, zirconium, hafnium, molybdenum and tungsten. The cerium content is 0.3 to 9% by atom, as an atomicity ratio of Ce/(In+Ce), and the content of cerium is equal to or lower than 9% by atom, as an atomicity ratio of Ce/(In+Ce). The oxide sintered body has an In.sub.2O.sub.3 phase of a bixbyite structure has a CeO.sub.2 phase of a fluorite-type structure finely dispersed as crystal grains having an average particle diameter of equal to or smaller than 3 μm.
Sintering process for ceramic sheets
Disclosed is a sintering process for ceramic sheets. After biscuit firing and glazing, a green body is placed in a kiln, wherein the temperature of the kiln is controlled such that: when the kiln temperature is 100-400° C., the temperature rise duration is 1-2 hours when the kiln temperature is 400-900° C., the temperature rise duration is 2-3 hours; when the kiln temperature is 900-1100° C., the temperature rise duration must reach 3 hours or more; when the kiln temperature is 1100-1350° C. the temperature rise duration is controlled to be 3-4 hours; and after the temperature reaches 1350° C., heat-preservation cooling is conducted; when the temperature drops to 1230-1270° C., the temperature is raised again to 1290-1310° C.; when the temperature drops again to 880-920° C., the kiln cover is opened for cooling, and the finished product is taken out.
Proppants and anti-flowback additives including kaolin clay
A method of making a sintered ceramic proppant may include providing a kaolin clay. The kaolin clay may include an Al.sub.2O.sub.3 content no greater than about 46% by weight, and a K.sub.2O content no greater than 0.1% by weight. The kaolin clay may have a particle size distribution such that greater than 70% of the particles have an equivalent spherical diameter of less than 0.5 microns as measured by Sedigraph, and a shape factor less than about 18. The method may further include blunging the kaolin clay, agglomerating the kaolin clay, and sintering the agglomerated kaolin clay to produce a sintered ceramic proppant. The kaolin clay may have an A-bob Hercules viscosity of at least about 3,300 rpm at 18 kilodyne-cm and 70% solids.
Ceramic pressure measuring cell and method for its manufacture
A method for manufacturing a pressure measuring cell, which has a ceramic platform and a ceramic measuring membrane, wherein the measuring membrane is joined with the platform pressure tightly by an active hard solder, or braze, wherein the method includes: providing the platform, the measuring membrane and the active hard solder, or braze, positioning the active hard solder, or braze, between the platform and the measuring membrane; melting the active hard solder, or braze, by irradiating the active hard solder, or braze, by a laser, wherein the irradiating of the active hard solder, or braze, occurs through the measuring membrane; and letting the active hard solder, or braze, solidify by cooling.