A system for forming a product with different size particles is disclosed. The system comprises at least one print head region configured to retain a first group of print heads configurable to additively print at least a first portion of the product with a first material and a second group of print heads configurable to additively print at least a second portion of the product with a second material. The described system may also comprise a processor configured to regulate the first group of print heads and the second group of print heads to distribute the first material and the second material. A method of making an object by ink jet printing using the disclosed system is also disclosed.

Described herein are embodiments directed to additive manufacturing (AM), including three-dimensional (3D) printing, of metal nitride ceramics. In some embodiments herein, AM may comprise powder bed fusion (PBF) techniques. Also described herein are metal nitride ceramic components formed by AM techniques and methods for forming metal nitrides capable of being used in AM processes.

A ZrO.sub.2—Al.sub.2O.sub.3-based ceramic sintered compact containing tetragonal ZrO.sub.2 particles having a crystallite size of from 5 to 20 nm as a main component and having an α-Al.sub.2O.sub.3 crystallite size of not greater than 75 nm and a relative density of not less than 99% can be produced by preparing a Y.sub.2O.sub.3 partially stabilized ZrO.sub.2—Al.sub.2O.sub.3-based powder having a molar ratio (mol %) of zirconia (ZrO.sub.2) and yttria (Y.sub.2O.sub.3) of from 96.5:3.5 to 97.5:2.5 and a mass ratio (mass %) of ZrO.sub.2 containing Y.sub.2O.sub.3 and alumina (Al.sub.2O.sub.3) of from 85:15 to 75:25, molding this powder by cold isostatic pressing, and then performing sintering to a high density by microwave sintering for 45 to 90 min in an inert gas atmosphere at 1200 to 1400° C. When performing microwave sintering, a heating rate is preferably from 5 to 20° C./min up to 600° C. and from 50 to 150° C./min at 600° C. or higher.

A low-cost, durable silicon carbide member for a plasma processing apparatus. The silicon carbide member for a plasma processing apparatus can be obtained by processing a sintered body which is produced with a method in which metal impurity is reduced to more than 20 ppm and 70 ppm or less, and an α-structure silicon carbide power having an average particle diameter of 0.3 to 3 μm and including 50 ppm or less of an Al impurity is mixed with 0.5 to 5 weight parts of a B.sub.4C sintering aid, or with a sintering aid comprising Al.sub.2O.sub.3 and Y.sub.2O.sub.3 with total amount of 3 to 15 weight parts, and then a mixture of the α-structure silicon carbide power with the sintering aid is sintered in an argon atmosphere furnace or a high-frequency induction heating furnace.

The present invention provides a method for making a high strength, small grain size ceramic having a trans-granular fracture mode by rapid densification of a green body and subsequent cooling of the densified ceramic. The ceramic may include dislocations, defects, dopants, and/or secondary phases that are formed as a result of the process and resulting in stress fields capable of redirecting or arresting cracks within the material. This ceramic can maintain transparency from ultraviolet to mid-wave infrared.

Disclosed herein are compounds, methods, and tools which comprise tungsten borides and mixed transition metal borides.

A method for the assembly of a metal part and a ceramic part, including the following steps: supplying a solid ceramic part of the alumina type; supplying a solid metal part, the metal being selected from platinum and tantalum, or an alloy including a majority of one of these metals; depositing at least one layer, called interface layer, on at least one of the solid parts, the interface layer containing magnesium oxide; bringing into contact the solid metal part and the solid ceramic part such that the interface layer is located between the solid parts; and hot densification under pressure of the solid parts brought into contact, to create a close bond between the solid parts and form a spinel from the interface layer. An electrical device, such as a capacitive sensor having a sensitive part produced according to the present method, is also provided.

There is described a mesoporous composite material comprising carbon nanoparticles dispersed in a mesoporous carbonaceous material.

The invention relates to a binder, which contains water glass and further a phosphate or a borate or both. The invention further relates to a method for constructing molds and cores layer by layer, the molds and cores comprising a construction material mixture, which at least comprises a refractory molding base material, and the binder. In order to produce the molds and cores layer by layer in 3-D printing, the refractory molding base material is applied layer by layer and is selectively printed with the binder layer by layer, and consequently a body corresponding to the molds or cores is constructed and the molds or cores are released after the unbonded construction material mixture has been removed.

A matrix material dispersed with one or more susceptor structures can be formed into a feedstock for an additive manufacturing process. The one or more susceptor structures can be excited by an energy field such as an electric field, a magnetic field, an electromagnetic field, or any combination thereof, to produce heat. The heat that is produced can be transferred to the matrix material that surrounds the one or more susceptor structures to provide heat treatment to the matrix material. The heat treatment can improve the material and mechanical properties of three dimensional objects formed from the feedstock.