The invention relates to a process for converting hydrocarbons into products containing aldehydes and/or alcohols. The invention also relates to producing olefins from the aldehyde and alcohol, to polymerizing the olefins, and to equipment useful for these processes.

An apparatus and method are provided for processing hydrocarbon feeds. The method may pass a pyrolysis feed to a thermal pyrolysis reactor and expose at least a portion of the pyrolysis feed to high-severity operating conditions in a thermal pyrolysis reactor, wherein the thermal pyrolysis reactor is operated at operating conditions that include pressure ≧36 psig and provide a reactor product that has a C.sub.3+ to C.sub.2 unsaturate weight ratio ≦0.5.

An apparatus and method are provided for processing hydrocarbon feeds. The method may pass a pyrolysis feed to a thermal pyrolysis reactor and expose at least a portion of the pyrolysis feed to high-severity operating conditions in a thermal pyrolysis reactor, wherein the thermal pyrolysis reactor is operated at operating conditions that include pressure ≧36 psig and provide a reactor product that has a C.sub.3+ to C.sub.2 unsaturate weight ratio ≦0.5.

Integrated systems are provided for the production of higher hydrocarbon compositions, for example liquid hydrocarbon compositions, from methane using an oxidative coupling of methane system to convert methane to ethylene, followed by conversion of ethylene to selectable higher hydrocarbon products. Integrated systems and processes are provided that process methane through to these higher hydrocarbon products.

Integrated systems are provided for the production of higher hydrocarbon compositions, for example liquid hydrocarbon compositions, from methane using an oxidative coupling of methane system to convert methane to ethylene, followed by conversion of ethylene to selectable higher hydrocarbon products. Integrated systems and processes are provided that process methane through to these higher hydrocarbon products.

Cu.sub.y/MMgO.sub.x interfacial catalyst for selective alkyne hydrogenation and its preparation method are disclosed. The preparation method of the catalyst includes: the mixture of salt and alkali solution is nucleated momentarily by nucleation/crystallization isolation method, preparing the composite metal hydroxide Cu.sub.yMMg.sub.4-LDHs as precursor, which has typical hexagonal morphology of the double hydroxide; the precursor is topologically transformed by heat treatment to produce unsaturated oxide; the catalyst with Cu.sub.y-MMgO.sub.x interface structure is prepared by separating and electronically modifying Cu particles. By adjusting the ratio of Cu.sup.2+/M.sup.3+ in LDHs, the electronic and geometric structure of Cu.sub.y-MMgO.sub.x interface can be flexibly controlled, thus enhancing the reaction activity, product selectivity and stability. The catalyst can be used in the selective hydrogenation of various alkynes in the fields of petrochemical and fine chemical industry, with the outstanding catalytic activity and C═C double bond selectivity. The catalyst also has good reusability.

Cu.sub.y/MMgO.sub.x interfacial catalyst for selective alkyne hydrogenation and its preparation method are disclosed. The preparation method of the catalyst includes: the mixture of salt and alkali solution is nucleated momentarily by nucleation/crystallization isolation method, preparing the composite metal hydroxide Cu.sub.yMMg.sub.4-LDHs as precursor, which has typical hexagonal morphology of the double hydroxide; the precursor is topologically transformed by heat treatment to produce unsaturated oxide; the catalyst with Cu.sub.y-MMgO.sub.x interface structure is prepared by separating and electronically modifying Cu particles. By adjusting the ratio of Cu.sup.2+/M.sup.3+ in LDHs, the electronic and geometric structure of Cu.sub.y-MMgO.sub.x interface can be flexibly controlled, thus enhancing the reaction activity, product selectivity and stability. The catalyst can be used in the selective hydrogenation of various alkynes in the fields of petrochemical and fine chemical industry, with the outstanding catalytic activity and C═C double bond selectivity. The catalyst also has good reusability.

Cu.sub.y/MMgO.sub.x interfacial catalyst for selective alkyne hydrogenation and its preparation method are disclosed. The preparation method of the catalyst includes: the mixture of salt and alkali solution is nucleated momentarily by nucleation/crystallization isolation method, preparing the composite metal hydroxide Cu.sub.yMMg.sub.4-LDHs as precursor, which has typical hexagonal morphology of the double hydroxide; the precursor is topologically transformed by heat treatment to produce unsaturated oxide; the catalyst with Cu.sub.y-MMgO.sub.x interface structure is prepared by separating and electronically modifying Cu particles. By adjusting the ratio of Cu.sup.2+/M.sup.3+ in LDHs, the electronic and geometric structure of Cu.sub.y-MMgO.sub.x interface can be flexibly controlled, thus enhancing the reaction activity, product selectivity and stability. The catalyst can be used in the selective hydrogenation of various alkynes in the fields of petrochemical and fine chemical industry, with the outstanding catalytic activity and C═C double bond selectivity. The catalyst also has good reusability.

Apparatuses and methods for performing coupled chemical and electrochemical reactions are disclosed. An electrochemical cell has a first reaction chamber configured to perform a chemical reaction and an anode chamber configured to perform an electrochemical reaction. The first reaction chamber and the anode chamber are separated by a first membrane. The first membrane acts as a cathode of the cell, a hydrogen-selective layer and a catalyst. The first membrane may comprise a layer of palladium or a palladium alloy. An ion exchange membrane separates the first membrane and the anode chamber. The chemical and electrochemical reactions may respectively be hydrogenation and dehydrogenation reactions.

Apparatuses and methods for performing coupled chemical and electrochemical reactions are disclosed. An electrochemical cell has a first reaction chamber configured to perform a chemical reaction and an anode chamber configured to perform an electrochemical reaction. The first reaction chamber and the anode chamber are separated by a first membrane. The first membrane acts as a cathode of the cell, a hydrogen-selective layer and a catalyst. The first membrane may comprise a layer of palladium or a palladium alloy. An ion exchange membrane separates the first membrane and the anode chamber. The chemical and electrochemical reactions may respectively be hydrogenation and dehydrogenation reactions.