Disclosed are a bifunctional catalyst and a preparation method therefor, the bifunctional catalyst being suitable to produce high-value aromatic hydrocarbons by subjecting alkylaromatic hydrocarbons to a disproportionation/transalkylation/dealkylation reaction while suppressing aromatic loss or subjecting C8 aromatic hydrocarbons to an isomerization reaction while suppressing xylene loss.

Disclosed are a bifunctional catalyst and a preparation method therefor, the bifunctional catalyst being suitable to produce high-value aromatic hydrocarbons by subjecting alkylaromatic hydrocarbons to a disproportionation/transalkylation/dealkylation reaction while suppressing aromatic loss or subjecting C8 aromatic hydrocarbons to an isomerization reaction while suppressing xylene loss.

Disclosed are a bifunctional catalyst and a preparation method therefor, the bifunctional catalyst being suitable to produce high-value aromatic hydrocarbons by subjecting alkylaromatic hydrocarbons to a disproportionation/transalkylation/dealkylation reaction while suppressing aromatic loss or subjecting C8 aromatic hydrocarbons to an isomerization reaction while suppressing xylene loss.

A process and related system for producing para-xylene (PX). In an embodiment, the process includes (a) separating a feed stream comprising C.sub.6+ aromatic hydrocarbons into a toluene containing stream and a C.sub.8+ hydrocarbon containing stream and (b) contacting at least part of the toluene containing stream with a methylating agent in a methylation unit to convert toluene to xylenes and produce a methylated effluent stream. In addition, the process includes (c) recovering PX from the methylated effluent stream in (b) to produce a PX depleted stream and (d) transalkylating the PX depleted stream to produce a transalkylation effluent stream. The transalkylation effluent stream includes a higher concentration of toluene than the PX depleted stream. Further, the process includes (e) converting at least some ethylbenzene (EB) within the C.sub.8+ hydrocarbon containing stream into toluene and (f) flowing the toluene converted in (e) to the contacting in (b).

A process and related system for producing para-xylene (PX). In an embodiment, the process includes (a) separating a feed stream comprising C.sub.6+ aromatic hydrocarbons into a toluene containing stream and a C.sub.8+ hydrocarbon containing stream and (b) contacting at least part of the toluene containing stream with a methylating agent in a methylation unit to convert toluene to xylenes and produce a methylated effluent stream. In addition, the process includes (c) recovering PX from the methylated effluent stream in (b) to produce a PX depleted stream and (d) transalkylating the PX depleted stream to produce a transalkylation effluent stream. The transalkylation effluent stream includes a higher concentration of toluene than the PX depleted stream. Further, the process includes (e) converting at least some ethylbenzene (EB) within the C.sub.8+ hydrocarbon containing stream into toluene and (f) flowing the toluene converted in (e) to the contacting in (b).

Systems and methods for direct crude oil upgrading to hydrogen and chemicals including separating an inlet hydrocarbon stream into a light fraction and a heavy fraction comprising diesel boiling point temperature range material; producing from the light fraction syngas comprising H.sub.2 and CO; reacting the CO produced; producing from the heavy fraction and separating CO.sub.2, polymer grade ethylene, polymer grade propylene, C.sub.4 compounds, cracking products, light cycle oils, and heavy cycle oils; collecting and purifying the CO.sub.2 produced from the heavy fraction; processing the C.sub.4 compounds to produce olefinic oligomerate and paraffinic raffinate; separating the cracking products; oligomerizing a light cut naphtha stream; hydrotreating an aromatic stream; hydrocracking the light cycle oils to produce a monoaromatics product stream; gasifying the heavy cycle oils; reacting the CO produced from gasifying the heavy cycle oils; collecting and purifying the CO.sub.2; and processing and separating produced aromatic compounds into benzene and paraxylene.

Systems and methods for direct crude oil upgrading to hydrogen and chemicals including separating an inlet hydrocarbon stream into a light fraction and a heavy fraction comprising diesel boiling point temperature range material; producing from the light fraction syngas comprising H.sub.2 and CO; reacting the CO produced; producing from the heavy fraction and separating CO.sub.2, polymer grade ethylene, polymer grade propylene, C.sub.4 compounds, cracking products, light cycle oils, and heavy cycle oils; collecting and purifying the CO.sub.2 produced from the heavy fraction; processing the C.sub.4 compounds to produce olefinic oligomerate and paraffinic raffinate; separating the cracking products; oligomerizing a light cut naphtha stream; hydrotreating an aromatic stream; hydrocracking the light cycle oils to produce a monoaromatics product stream; gasifying the heavy cycle oils; reacting the CO produced from gasifying the heavy cycle oils; collecting and purifying the CO.sub.2; and processing and separating produced aromatic compounds into benzene and paraxylene.

A process for producing xylene from C.sub.9+ aromatic hydrocarbons comprises contacting a first feedstock comprising C.sub.9+ aromatic hydrocarbons with a first catalyst in the presence of hydrogen under effective vapor phase dealkylation conditions to dealkylate part of the C.sub.9+ aromatic hydrocarbons and produce a first product comprising benzene and unreacted C.sub.9+ aromatic hydrocarbons. A second feedstock comprising toluene is contacted with a second catalyst in the presence of hydrogen under effective vapor phase toluene disproportionation conditions to disproportionate at least part of the toluene and produce a second product comprising para-xylene. A third feedstock comprising C.sub.9+ aromatic hydrocarbons and benzene and/or toluene is contacted with a third catalyst in the presence of hydrogen under effective liquid phase C.sub.9+ transalkylation conditions to transalkylate at least part of the C.sub.9+ aromatic hydrocarbons and produce a third product comprising xylenes.

A process for producing xylene from C.sub.9+ aromatic hydrocarbons comprises contacting a first feedstock comprising C.sub.9+ aromatic hydrocarbons with a first catalyst in the presence of hydrogen under effective vapor phase dealkylation conditions to dealkylate part of the C.sub.9+ aromatic hydrocarbons and produce a first product comprising benzene and unreacted C.sub.9+ aromatic hydrocarbons. A second feedstock comprising toluene is contacted with a second catalyst in the presence of hydrogen under effective vapor phase toluene disproportionation conditions to disproportionate at least part of the toluene and produce a second product comprising para-xylene. A third feedstock comprising C.sub.9+ aromatic hydrocarbons and benzene and/or toluene is contacted with a third catalyst in the presence of hydrogen under effective liquid phase C.sub.9+ transalkylation conditions to transalkylate at least part of the C.sub.9+ aromatic hydrocarbons and produce a third product comprising xylenes.

Toluene disproportionation processes utilizing treated UZM-39 zeolites are described. The processes produce effluent streams comprising para-xylene and benzene. The molar ratio of benzene to xylene (Bz/X) in the effluent stream can be in a range of about 1.00 to about 1.14, the molar ratio of para-xylene to xylene (pX/X) in the effluent stream can be in a range of about 0.80 to about 1.0, and the conversion of toluene can be about 20% to about 40%.