A novel catalyst and process for producing a mixed oxide material containing molybdenum, vanadium, tellurium and niobium is disclosed. The material can be used as a catalyst for the oxidative dehydrogenation of ethane to ethene or the oxidation of propane to acrylic acid.

A novel catalyst and process for producing a mixed oxide material containing molybdenum, vanadium, tellurium and niobium is disclosed. The material can be used as a catalyst for the oxidative dehydrogenation of ethane to ethene or the oxidation of propane to acrylic acid.

A process for producing ethylene and acetic acid is proposed in which an ethane- and oxygen-containing reaction input stream is formed and a portion of the ethane and of the oxygen in the reaction input stream is converted into the ethylene and the acetic acid by oxidative dehydrogenation to obtain a process gas, wherein the process gas contains the unconverted portion of the ethane and of the oxygen, the ethylene and the acetic acid and also water. It is provided that the process comprises adjusting in the process gas a water partial pressure according to a specified product ratio of the acetic acid to the ethylene to a value in a range between 0.7 and 5 bar (abs.). A corresponding plant (100) likewise forms part of the subject matter of the present invention.

A process for producing ethylene and acetic acid is proposed in which an ethane- and oxygen-containing reaction input stream is formed and a portion of the ethane and of the oxygen in the reaction input stream is converted into the ethylene and the acetic acid by oxidative dehydrogenation to obtain a process gas, wherein the process gas contains the unconverted portion of the ethane and of the oxygen, the ethylene and the acetic acid and also water. It is provided that the process comprises adjusting in the process gas a water partial pressure according to a specified product ratio of the acetic acid to the ethylene to a value in a range between 0.7 and 5 bar (abs.). A corresponding plant (100) likewise forms part of the subject matter of the present invention.

A process for producing ethylene and acetic acid is proposed in which an ethane- and oxygen-containing reaction input stream is formed and a portion of the ethane and of the oxygen in the reaction input stream is converted into the ethylene and the acetic acid by oxidative dehydrogenation to obtain a process gas, wherein the process gas contains the unconverted portion of the ethane and of the oxygen, the ethylene and the acetic acid and also water. It is provided that the process comprises adjusting in the process gas a water partial pressure according to a specified product ratio of the acetic acid to the ethylene to a value in a range between 0.7 and 5 bar (abs.). A corresponding plant (100) likewise forms part of the subject matter of the present invention.

Proposed is a process (100) for producing ethylene in which ethane in a reaction input is partly catalytically converted by oxidative dehydrogenation (1) in the presence of oxygen to obtain a gaseous first component mixture containing at least ethane, ethylene, acetic acid and water. It is provided that at least a portion of the gaseous first component mixture is subjected to a scrubbing operation with a scrubbing liquid to obtain a liquid second component mixture containing water and acetic acid, that a first proportion of the second component mixture is used for forming the scrubbing liquid, that a second proportion of the second component mixture is subjected to a solvent extraction to obtain a liquid third component mixture containing at least one organic solvent and acetic acid and that at least a portion of the liquid third component mixture is heated and subjected to a distillation to obtain a liquid containing predominantly or exclusively acetic acid. The heating of the third component mixture or the portion thereof subjected to the distillation is performed at least partly in heat exchange with the first component mixture and/or with the first and/or with the second proportion of the second component mixture. A corresponding plant likewise forms part of the subject matter of the present invention.

Proposed is a process (100) for producing ethylene in which ethane in a reaction input is partly catalytically converted by oxidative dehydrogenation (1) in the presence of oxygen to obtain a gaseous first component mixture containing at least ethane, ethylene, acetic acid and water. It is provided that at least a portion of the gaseous first component mixture is subjected to a scrubbing operation with a scrubbing liquid to obtain a liquid second component mixture containing water and acetic acid, that a first proportion of the second component mixture is used for forming the scrubbing liquid, that a second proportion of the second component mixture is subjected to a solvent extraction to obtain a liquid third component mixture containing at least one organic solvent and acetic acid and that at least a portion of the liquid third component mixture is heated and subjected to a distillation to obtain a liquid containing predominantly or exclusively acetic acid. The heating of the third component mixture or the portion thereof subjected to the distillation is performed at least partly in heat exchange with the first component mixture and/or with the first and/or with the second proportion of the second component mixture. A corresponding plant likewise forms part of the subject matter of the present invention.

A method that includes (a) providing a stream containing ethane and oxygen to an ODH reactor; (b) converting a portion of the ethane to ethylene and acetic acid in the ODH reactor to provide a stream containing ethane, ethylene, acetic acid, oxygen and carbon monoxide; (c) separating a portion of the acetic acid from the stream to provide an acetic acid stream and a stream containing ethane, ethylene, oxygen and carbon monoxide; (d) providing the stream to a CO Oxidation Reactor containing a catalyst that includes a group 11 metal to convert carbon monoxide to carbon dioxide and reacting acetylene to produce a stream containing ethane, ethylene and carbon dioxide; and (e) providing a portion of the stream and a portion of the acetic acid stream to a third reactor containing a catalyst that includes a metal selected from group 10 and group 11 metals to produce vinyl acetate.

A method that includes (a) providing a stream containing ethane and oxygen to an ODH reactor; (b) converting a portion of the ethane to ethylene and acetic acid in the ODH reactor to provide a stream containing ethane, ethylene, acetic acid, oxygen and carbon monoxide; (c) separating a portion of the acetic acid from the stream to provide an acetic acid stream and a stream containing ethane, ethylene, oxygen and carbon monoxide; (d) providing the stream to a CO Oxidation Reactor containing a catalyst that includes a group 11 metal to convert carbon monoxide to carbon dioxide and reacting acetylene to produce a stream containing ethane, ethylene and carbon dioxide; and (e) providing a portion of the stream and a portion of the acetic acid stream to a third reactor containing a catalyst that includes a metal selected from group 10 and group 11 metals to produce vinyl acetate.

Processes for converting a hydrocarbon reactant into an alcohol compound and/or a carbonyl compound are disclosed, and these processes include the steps of forming a supported chromium catalyst comprising chromium in a hexavalent oxidation state, irradiating the hydrocarbon reactant and the supported chromium catalyst with a light beam at a wavelength in the UV-visible spectrum to reduce at least a portion of the supported chromium catalyst to form a reduced chromium catalyst, and hydrolyzing the reduced chromium catalyst to form a reaction product comprising the alcohol compound and/or the carbonyl compound. The supported chromium catalyst can be formed by heat treating a supported chromium precursor, contacting a chromium precursor with a solid support while heat treating, or heat treating a solid support and then contacting a chromium precursor with the solid support.