This invention concerns a process for the production of vinyl esters of carboxylic acids with 3 to 20 carbon atoms, via vinylation in the presence of palladium (Pd) catalyst in combination with copper (Cu) as co-catalyst stabilized by organic salts in the presence of ethylene and air or oxygen.

The invention relates to a method for producing vinyl acetate, said method being characterized in that a) the gaseous product mixture leaving the reactor is cooled to a temperature of 100 C. to 120 C. using one or more heat exchangers, b) the thus obtained product mixture is supplied to a distillation column which is equipped with filling elements (pre-dehydration column), c) the pre-dehydration column head product which substantially contains wafer, vinyl acetate, and ethylene is cooled, and the condensate (head product condensate) produced in the process is separated into a water phase and an organic phase (vinyl acetate phase), which substantially comprises vinyl acetate, in a phase separator, d) at least 99 wt. % of the acetic acid contained in the product mixture is separated via the bottom of the pre-dehydration column, and the head product of the pre-dehydration column contains <0.1 wt. % of acetic acid, measured in the water phase of the head product condensate, e) the ethyl acetate contained in the product mixture is separated via the bottom of the pre-dehydration column in such a quantity that the head product of the pre-dehydration column contains <600 wt. ppm ethyl acetate, measured in the vinyl acetate phase of the head product condensate, f) 70 to 100 wt. % of the vinyl acetate phase is recirculated into the pre-dehydration column, and g) a product mixture is drawn at the bottom of the pre-dehydration column, said product mixture containing 10 to 60 wt. % of vinyl acetate.

The invention relates to a method for producing vinyl acetate, said method being characterized in that a) the gaseous product mixture leaving the reactor is cooled to a temperature of 100 C. to 120 C. using one or more heat exchangers, b) the thus obtained product mixture is supplied to a distillation column which is equipped with filling elements (pre-dehydration column), c) the pre-dehydration column head product which substantially contains wafer, vinyl acetate, and ethylene is cooled, and the condensate (head product condensate) produced in the process is separated into a water phase and an organic phase (vinyl acetate phase), which substantially comprises vinyl acetate, in a phase separator, d) at least 99 wt. % of the acetic acid contained in the product mixture is separated via the bottom of the pre-dehydration column, and the head product of the pre-dehydration column contains <0.1 wt. % of acetic acid, measured in the water phase of the head product condensate, e) the ethyl acetate contained in the product mixture is separated via the bottom of the pre-dehydration column in such a quantity that the head product of the pre-dehydration column contains <600 wt. ppm ethyl acetate, measured in the vinyl acetate phase of the head product condensate, f) 70 to 100 wt. % of the vinyl acetate phase is recirculated into the pre-dehydration column, and g) a product mixture is drawn at the bottom of the pre-dehydration column, said product mixture containing 10 to 60 wt. % of vinyl acetate.

The invention relates to a method for producing vinyl acetate, said method being characterized in that a) the gaseous product mixture leaving the reactor is cooled to a temperature of 100 C. to 120 C. using one or more heat exchangers, b) the thus obtained product mixture is supplied to a distillation column which is equipped with filling elements (pre-dehydration column), c) the pre-dehydration column head product which substantially contains wafer, vinyl acetate, and ethylene is cooled, and the condensate (head product condensate) produced in the process is separated into a water phase and an organic phase (vinyl acetate phase), which substantially comprises vinyl acetate, in a phase separator, d) at least 99 wt. % of the acetic acid contained in the product mixture is separated via the bottom of the pre-dehydration column, and the head product of the pre-dehydration column contains <0.1 wt. % of acetic acid, measured in the water phase of the head product condensate, e) the ethyl acetate contained in the product mixture is separated via the bottom of the pre-dehydration column in such a quantity that the head product of the pre-dehydration column contains <600 wt. ppm ethyl acetate, measured in the vinyl acetate phase of the head product condensate, f) 70 to 100 wt. % of the vinyl acetate phase is recirculated into the pre-dehydration column, and g) a product mixture is drawn at the bottom of the pre-dehydration column, said product mixture containing 10 to 60 wt. % of vinyl acetate.

A catalyst includes a support, where the support includes an external surface, about 60 wt % to about 99 wt % silica, and about 1.0 wt % to about 5.0 wt % alumina. A catalytic layer is disposed within the support adjacent to the external surface, where the catalytic layer further includes Pd, Au, and potassium acetate (KOAc). In the catalyst, (a) the KOAc is from about 60 kg/m.sup.3 to about 150 kg/m.sup.3 of the catalyst; or (b) the catalytic layer has an average thickness from about 50 ?m to about 150 ?m; or (c) both (a) and (b). The catalyst also possesses a Brunauer-Emmett-Teller surface area of about 130 m.sup.2/g to about 300 m.sup.2/g and a geometric surface area per packed bed volume from about 550 m.sup.2/m.sup.3 to about 1500 m.sup.2/m.sup.3. The catalyst is highly active for the synthesis of vinyl acetate monomer and exhibits a high selectivity for vinyl acetate monomer.

A catalyst includes a support, where the support includes an external surface, about 60 wt % to about 99 wt % silica, and about 1.0 wt % to about 5.0 wt % alumina. A catalytic layer is disposed within the support adjacent to the external surface, where the catalytic layer further includes Pd, Au, and potassium acetate (KOAc). In the catalyst, (a) the KOAc is from about 60 kg/m.sup.3 to about 150 kg/m.sup.3 of the catalyst; or (b) the catalytic layer has an average thickness from about 50 ?m to about 150 ?m; or (c) both (a) and (b). The catalyst also possesses a Brunauer-Emmett-Teller surface area of about 130 m.sup.2/g to about 300 m.sup.2/g and a geometric surface area per packed bed volume from about 550 m.sup.2/m.sup.3 to about 1500 m.sup.2/m.sup.3. The catalyst is highly active for the synthesis of vinyl acetate monomer and exhibits a high selectivity for vinyl acetate monomer.

A catalyst includes a support, where the support includes an external surface, about 60 wt % to about 99 wt % silica, and about 1.0 wt % to about 5.0 wt % alumina. A catalytic layer is disposed within the support adjacent to the external surface, where the catalytic layer further includes Pd, Au, and potassium acetate (KOAc). In the catalyst, (a) the KOAc is from about 60 kg/m.sup.3 to about 150 kg/m.sup.3 of the catalyst; or (b) the catalytic layer has an average thickness from about 50 ?m to about 150 ?m; or (c) both (a) and (b). The catalyst also possesses a Brunauer-Emmett-Teller surface area of about 130 m.sup.2/g to about 300 m.sup.2/g and a geometric surface area per packed bed volume from about 550 m.sup.2/m.sup.3 to about 1500 m.sup.2/m.sup.3. The catalyst is highly active for the synthesis of vinyl acetate monomer and exhibits a high selectivity for vinyl acetate monomer.

The present invention relates to a porous catalyst support, consisting of a material comprising a natural sheet silicate, containing ZrO.sub.2 dispersed throughout the material. The present invention also relates to a method for the production of the catalyst support according to the invention and to a shell catalyst containing the catalyst support according to the invention and also the use of the catalyst according to the invention in particular for the production of vinyl acetate monomer (VAM).

The present invention relates to a porous catalyst support, consisting of a material comprising a natural sheet silicate, containing ZrO.sub.2 dispersed throughout the material. The present invention also relates to a method for the production of the catalyst support according to the invention and to a shell catalyst containing the catalyst support according to the invention and also the use of the catalyst according to the invention in particular for the production of vinyl acetate monomer (VAM).

The present invention relates to a porous catalyst support, consisting of a material comprising a natural sheet silicate, containing ZrO.sub.2 dispersed throughout the material. The present invention also relates to a method for the production of the catalyst support according to the invention and to a shell catalyst containing the catalyst support according to the invention and also the use of the catalyst according to the invention in particular for the production of vinyl acetate monomer (VAM).