Processes to produce tunable mixtures of 1-hexene and 1-octene are described. The process includes contacting a mixture of a 1-hexene catalyst and a 1-octene catalyst with ethylene under conditions sufficient to produce a composition that includes a desired amount 1-hexene and 1-octene are described.

Systems and methods for processing a C.sub.3 and C.sub.4 hydrocarbon mixture have been disclosed. The C.sub.3 and C.sub.4 hydrocarbon mixture is first processed in an isomerization unit to isomerize n-butane to form isobutane. The resulting effluent stream from the isomerization unit comprising primarily isobutane and C.sub.3 hydrocarbons, collectively, is flowed into a separation unit configured to separate the effluent stream to form a C.sub.3 stream comprising C.sub.1 to C.sub.3 hydrocarbons and a C.sub.4 stream comprising primarily isobutane. The isobutane in the C.sub.4 stream is further dehydrogenated to form isobutene, which is further flowed into an MTBE synthesis unit as a feedstock for producing MTBE.

The present invention concerns a process (100) for the production of a butylene product (9) in which a component mixture (2) containing butane, butylene and hydrogen is provided using a butane hydrogenation (10) to which a reaction feed (1) containing butane and hydrogen is subjected, the component mixture (2) or part thereof being subjected as a first separation feed to a first membrane separation (40), by means of which a first permeate (3) enriched in hydrogen with respect to the first separation feed and a first retentate (4) depleted in hydrogen with respect to the first separation feed and containing hydrogen, butane and butylene are formed, the first retentate (4) or part thereof being subjected to a second membrane separation (50) as a second separation feed, in which a second permeate (6) containing at least the predominant part of the hydrogen of the second separation feed and a second retentate containing at least the predominant part of the butane and the butylene of the second separation feed are formed, wherein the first membrane separation (40) is carried out using a sweep gas (5) containing butane and the first permeate (3) is obtained as permeate (3) charged with butane of the sweep gas (5) and/or the second membrane separation (50) is carried out using the sweep gas (5) containing butane and the second permeate (6) is obtained as permeate (6) charged with butane of the sweep gas (5), and wherein the first permeate (3) charged with butane of the sweep gas (5) and/or the second permeate (3) charged with butane of the sweep gas or one or more parts thereof is used in the formation of the reaction feed (1). A corresponding plant is also the subject of this invention.

Provided is a method for preparing a linear alpha olefin using a chromium-based catalyst, including the steps of: removing oxygen impurities by contacting an olefin with an oxygen adsorbent; injecting the olefin from which the oxygen impurities are removed; a chromium-based catalyst into a reactor; and oligomerizing the olefin in the reactor.

According to one or more embodiments described herein, a method for dehydrogenating hydrocarbons may include passing a hydrocarbon feed comprising one or more alkanes or alkyl aromatics into a fluidized bed reactor, contacting the hydrocarbon feed with a dehydrogenation catalyst in the fluidized bed reactor to produce a dehydrogenated product and hydrogen, and contacting the hydrogen with an oxygen-rich oxygen carrier material in the fluidized bed reactor to combust the hydrogen and form an oxygen-diminished oxygen carrier material. In additional embodiments, a dual-purpose material may be utilized which has dehydrogenation catalyst and oxygen carrying functionality.

Bifunctional catalyst compositions, methods, and systems are provided for the use of CO.sub.2 as a soft oxidizing agent to effectively convert low-value small alkanes to high-value small olefins. The bifunctional catalyst comprises a metal oxide catalyst and a redox-active ceramic support.

A method of removing CO from a mixture of CO and saturated and unsaturated hydrocarbons CO to CO.sub.2 is provided. In one embodiment, the method is to contact feed stream with an oxygen transfer agent; and then oxidize at least a portion of the CO to CO.sub.2 to produce a stream enriched in CO.sub.2. The saturated and unsaturated hydrocarbons in the feed are not further oxidized during the oxidation. The oxygen transfer agent includes at least one of: i) water; ii) at least one reducible metal oxide; iii) at least one reducible chalcogen; or mixtures thereof. In another embodiment, the CO is converted to methane. The unsaturated hydrocarbons in the feed are not hydrogenated. In both of these alternatives, the CO.sub.2 or methane are then removed. Systems for removing the CO are also provided.

Disclosed is a method of producing an olefin using a circulating fluidized bed process, including: (a) supplying a hydrocarbon mixture including propane and a dehydrogenation catalyst to a riser which is in a state of a fast fluidization regime, and thus inducing a dehydrogenation reaction; (b) separating an effluent from the dehydrogenation reaction into the catalyst and a propylene mixture; (c) stripping, in which a residual hydrocarbon compound is removed from the catalyst separated in step (b); (d) mixing the catalyst stripped in step (c) with a gas containing oxygen and thus continuously regenerating the catalyst; (e) circulating the catalyst regenerated in step (d) to step (a) and thus resupplying the catalyst to the riser; and (f) cooling, compressing, and separating the propylene mixture, which is a reaction product separated in step (b), and thus producing a propylene product.

Disclosed is a catalyst for producing an olefin including an oxygen carrier material and a dehydrogenation catalyst. The catalyst allows hydrogen to be converted into water by using oxygen inside the lattice of an oxide catalyst without the additional supply of oxygen, and thus, the conversion can be increased while the decrease in selectivity, which is a disadvantage of an additional oxidative dehydrogenation reaction (ODHP), is suppressed.

A supported catalyst for preparing light olefin using direct conversion of syngas is a composite catalyst and formed by compounding component I and component II in a mechanical mixing mode. The active ingredient of component I is a metal oxide; and the component II is a supported zeolite. A carrier is one or more than one of hierarchical pores Al.sub.2O.sub.3, SiO.sub.2, TiO.sub.2, ZrO.sub.2, CeO.sub.2, MgO and Ga.sub.2O.sub.3; the zeolite is one or more than one of CHA and AEI structures; and the load of the zeolite is 4%-45% wt. A weight ratio of the active ingredients in the component I to the component II is 0.1-20. The reaction process has an extremely high light olefin selectivity; the sum of the selectivity of the light olefin comprising ethylene, propylene and butylene can reach 50-90%, while the selectivity of a methane side product is less than 7%.