A fluidized catalytic reactor system cycles from 0.05-5% of catalyst at a time through a rejuvenation unit to be heated in the presence of oxygen to maintain catalyst activity. The use of the rejuvenation unit that may be 2% of the size of the main catalyst regeneration unit allows for reduction in equipment size and in catalyst inventory. The catalyst that is sent to the rejuvenation unit may be spent catalyst but may be partially or fully regenerated catalyst. The rejuvenation unit may be heated by combusting fuel or by hot flue gas.

Disclosed are a catalyst and a preparation method therefor, the catalyst being able to maintain a high production yield of C8 aromatic hydrocarbons in the process of converting a feedstock containing alkyl aromatics to C8 aromatic hydrocarbons such as mixed xylene through disproportionation/transalkylation/dealkylation while reducing a content of ethylbenzene in the products.

Tandem catalysts for the dehydrogenation of alkanes and/or alcohols in tandem with selective hydrogen combustion are provided. Also provided are methods of making the catalysts and methods of using the catalysis for the dehydrogenation of alkanes and/or alcohols. The catalysts include a support having a surface, dehydrogenation catalysts particles dispersed on the surface of the support, and a porous selective hydrogen combustion catalyst overcoat on the dehydration catalyst particles. The catalysts couple dehydrogenation with selective hydrogen combustion in a sequence of reactions occurring in tandem to shift the equilibrium of the dehydrogenation towards higher conversion.

Processes for upgrading a hydrocarbon. The process can include contacting a hydrocarbon-containing feed with fluidized catalyst particles that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce a coked catalyst and an effluent. The process can also include contacting at least a portion of the coked catalyst particles with an oxidant to effect combustion of at least a portion of the coke to produce regenerated catalyst particles. The process can also include contacting an additional quantity of the hydrocarbon-containing feed with at least a portion of the regenerated catalyst particles to produce additional effluent and re-coked catalyst particles.

A catalyst composition comprising (a) carrier comprising (i) 5 to 95 wt % mordenite type zeolite having a mean crystallite length parallel to the direction of the 12-ring channels of 60 nm or less and a mesopore volume of at least 0.10 cc/gram, (ii) 5 to 95 wt % ZSM-5 type zeolite; and (iii) 10 to 60 wt % inorganic binder; and (b) 0.001 to 10 wt % of one or more catalytically active metals, wherein the inorganic binder comprises titania, its preparation and its use in alkylaromatic conversion.

System and method for producing 1-butene are disclosed. The method includes dehydrogenating butane to form a mixture comprising butene isomers. 1-butene is separated from the mixture using a system that includes an extractive distillation unit and a membrane. The system also includes a isomerizing unit for isomerizing cis-2-butene and trans-2-butene to form additional 1-butene.

The present invention provides a catalyst for aromatization of a long-carbon chain alkane and a preparation method thereof. In the present invention, a molecular sieve containing a BEA structure is taken as an active component and mixed with a carrier, and then the mixture is formed, dried and calcined to obtain the catalyst for aromatization of a long-carbon chain alkane. The active component is prepared by taking a Naβ molecular sieve as a raw material and modifying through the following steps of: first obtaining an Hβ molecular sieve through ammonium ion-exchange, and then conducting dealumination and silicon insertion treatment of the Hβ molecular sieve through first hydrothermal treatment; forming a mesoporous structure in a molecular sieve framework through second hydrothermal treatment; reducing the acidity of the catalyst by potassium ion exchange, and finally using metal modification to improve the capability of the catalyst for catalyzing the aromatization of the long-carbon chain alkane and enhancing the toluene selectivity. The catalyst provided by the present invention shows high stability in the aromatization of the long-chain alkane and has a service life up to 170 h or above and aromatic hydrocarbon selectivity up to 80%, and the selectivity to toluene in aromatic hydrocarbon products can reach 85.5%.

System and method for producing 1-butene are disclosed. The method includes dehydrogenating butane to form a mixture comprising butene isomers. 1-butene is separated from the mixture using a system that includes an extractive distillation unit and a membrane. The system also includes a isomerizing unit for isomerizing cis-2-butene and trans-2-butene to form additional 1-butene.

Reactors and methods of using the reactors to produce 1-butene are disclosed. A feed stream comprising n-butane is flowed to a dehydrogenation compartment of a reactor. The dehydrogenation compartment includes a dehydrogenation catalyst for catalyzing the dehydrogenation of n-butane to produce a dehydrogenation compartment effluent comprising 1-butene, 2-butene, isobutene, and/or unreacted n-butane. The dehydrogenation compartment effluent is flowed to a isomerization compartment of the reactor. The isomerization compartment contains a catalyst for isomerizing 2-butene in the dehydrogenation compartment effluent to produce 1-butene. A heating section is disposed between the dehydrogenation compartment and the isomerization compartment to provide heat for the reactions in both compartments.

Disclosed is a method for preparing aromatic hydrocarbons by hydrocracking a polymer containing aromatic rings, which includes reacting the polymer fragment with hydrogen under the action of a catalyst at a temperature of no more than 350° C.; separating a reaction product to obtain the aromatic hydrocarbons. The catalyst comprises a carrier and an active ingredient supported on the carrier, the active ingredient is at least one selected from Ru, Rh, Pt, Pd, Fe, Ni, Cu and Co, the carrier is at least one selected from metal oxide, phosphate, molecular sieve, SiO.sub.2 and sulfonated carbon, the metal oxide is at least one selected from Al.sub.2O.sub.3, Nb.sub.2O.sub.5, Nb.sub.2O.sub.5—Al.sub.2O.sub.3, Nb.sub.2O.sub.5—SiO.sub.2, TiO.sub.2, ZrO.sub.2, CeO.sub.2 and MoO.sub.3; the phosphate is at least one selected from NbOPO.sub.4 and ZrOPO.sub.4; and the molecule sieve is at least one selected from Nb-SBA-15, Nafion, H-ZSM-5, H-Beta and H-Y.