The present invention provides a catalyst composition for the production of olefins from lighter alkanes by oxidative dehydrogenation route and methods of making the dehydrogenation catalyst composites.

The present invention relates to a process of converting methanol to olefins, comprising: feeding a feedstock comprising methanol to a fluidized bed reactor to contact with catalysts to produce an olefin product, wherein the process at least partially deactivates the catalysts to format least partially deactivated catalysts; feeding spent catalysts from the at least partially deactivated catalysts to a regenerator for regeneration, thereby forming regenerated catalysts, and returning the activated catalysts from the regenerated catalysts to the reactor via a regenerated catalyst line; characterized in that on the regenerated catalyst line, the oxygen content by volume in the gas phase component at the outlet of the regenerated catalyst line is controlled to be less than 0.1%, preferably less than 0.05%, and more preferably less than 0.01%.

The invention relates to a method for regulating the gas velocity of the empty bed in a fluidized bed, wherein solid catalysts are used as fluidized particles or as a part of fluidized particles, characterized in that the gas velocity of the empty bed μ of the reaction zone of the fluidized bed is measured, compared with the bed average catalyst density ρ of the solid catalysts in the reaction zone of the fluidized bed, the gas velocity of the empty bed μ being adjusted as required such that the gas velocity of the empty bed μ and the bed average catalyst density ρ satisfy the formula (I) below: ρ=0.356μ.sup.3−4.319μ.sup.2−35.57μ+M; wherein M=250−; where μ is provided in m/s and ρ is provided in kg/m.sup.3. The method can be used for the industrial production of lower olefin.

Disclosed is a catalyst capable of producing an olefin from an alkyl halide, the catalyst comprising a silicoaluminophosphate (SAPO) having a chabazite zeolite structure with the following chemical composition (Si.sub.xAl.sub.yP.sub.z)O.sub.2, where x, y, and z represent the mole fractions of silicon, aluminum, and phosphorus, respectively, present as tetrahedral oxides, x is 0.01 to 0.30 and the sum of x+y+z is 1, and where the catalyst comprises silicon tetrahedral oxides that are connected with three or less aluminum tetrahedral oxide as shown by .sup.29Si magic angle spinning (MAS) nuclear magnetic resonance (NMR) spectroscopy peak(s) with peak(s) maxima between −93 ppm and −115 ppm.

Processes and apparatuses for the production of propylene are provided. In an embodiment, a process is provided for production of propylene from an oxygenate feed comprising passing the oxygenate feed to an oxygenate-to-olefin reactor to contact the oxygenate feed with a catalyst to provide an effluent stream comprising olefins comprising ethylene, propylene and butylene. The effluent stream is separated in a product separation zone to generate a propylene product stream, an ethylene stream and a C.sub.4+ stream. The ethylene stream is reacted in an ethylene dimerization or oligomerization reactor in presence of a dimerization or oligomerization catalyst to provide a first process stream. The C.sub.4+ stream and the first process stream are cracked in a cracking reactor under cracking conditions to provide a cracked stream comprising additional amounts of ethylene and propylene. Finally, the cracked stream is passed to the product separation zone to recover additional amounts of propylene.

The present invention is a process for dehydrating an alcohol to prepare a corresponding olefin, comprising: (a) providing a composition (A) comprising at least an alcohol having at least 2 carbon atoms, optionally water, optionally an inert component, in a dehydration unit, (b) placing the composition (A) into contact with an acidic catalyst in a reaction zone of said dehydration unit at conditions effective to dehydrate at least a portion of the alcohol to make a corresponding olefin, (c) recovering from said dehydration unit an effluent (B) comprising : at least an olefin, water, undesired by-products including aldehydes and light products, optionally unconverted alcohol(s), optionally the inert component,
wherein, said composition (A)-providing step (a) comprises adding an effective amount of one or more sulfur containing compound capable to reduce the undesired by-products by comparison with a non introduction of such sulfur containing compound.

The component introduced at step (a) can be chosen from the group consisting of thiols, sulfides, disulfides.

Process for the preparation of a catalyst and a catalyst comprising the use of more than one silica source is provided herein. Thus, in one embodiment, the invention provides a particulate FCC catalyst comprising about 5 to about 60 wt % one or more zeolites, about 15 to about 35 wt % quasicrystalline boehmite (QCB), about 0 to about 35 wt % microcrystalline boehmite (MCB), greater than about 0 to about 15 wt % silica from sodium stabilized basic colloidal silica, greater than about 0 to about 30 wt % silica from acidic colloidal silica or polysilicic acid, and the balance clay and the process for making the same. This process results in attrition resistant catalysts with a good accessibility.

A process for preparing C.sub.2 to C.sub.5 hydrocarbons includes introducing a feed stream into a reaction zone of a reactor, the feed stream including hydrogen gas and carbon monoxide. An additional stream is introduced into the reaction zone of the reactor, the additional stream comprising water, carbon dioxide, or mixtures thereof. A combined stream that includes the feed stream and the additional stream is converted into a product stream comprising C.sub.2 to C.sub.5 hydrocarbons in the reaction zone in the presence of a hybrid catalyst. The hybrid catalyst includes a metal oxide catalyst component, and a microporous catalyst component.

Disclosed is a process for producing light olefins, the process comprising: continuously contacting an oxygen-containing compound raw material with catalyst to have a dehydration reaction so as to prepare low-carbon alkene, the reaction pressure P of the dehydration reaction being 1-2 MPa, and the weight hourly space velocity H of the dehydration reaction being 15-50 h.sup.−1. The process of preparing light olefins has a simple and continuous operation process, reduces investment, greatly increases production of light olefins and has a high safety.

The invention relates to catalytic aromatization, e.g., for the conversion of non-aromatic hydrocarbon to higher-value aromatic hydrocarbon, to catalysts useful for such aromatization, to methods for making such catalysts, and to systems and apparatus for carrying out aromatization in the presence of the catalyst.