A novel process can be used for preparing high-reactivity isobutene homo- or copolymers, by polymerizing isobutene or an isobutene-containing monomer mixture in the presence of a polymerization catalyst.

The present disclosure discloses a catalyst composition for polymerization of an α-olefin and preparation and use thereof. The catalyst composition comprises boron trifluoride and at least one protic cocatalyst; the protic cocatalyst has a structural formula of X—(CH.sub.2).sub.n—OH, where n is an integer selected from 1 to 10; X is selected from nitro, halogen, cyano, sulfonic acid group, aldehyde group, acyl, carboxyl and amino. The catalyst can be used in production of a poly(α-olefin) synthetic base oil, and is particularly suitable for a low viscosity poly(α-olefin) synthetic base oil with high selectivity of the target product.

The present disclosure discloses a catalyst composition for polymerization of an α-olefin and preparation and use thereof. The catalyst composition comprises boron trifluoride and at least one protic cocatalyst; the protic cocatalyst has a structural formula of X—(CH.sub.2).sub.n—OH, where n is an integer selected from 1 to 10; X is selected from nitro, halogen, cyano, sulfonic acid group, aldehyde group, acyl, carboxyl and amino. The catalyst can be used in production of a poly(α-olefin) synthetic base oil, and is particularly suitable for a low viscosity poly(α-olefin) synthetic base oil with high selectivity of the target product.

A method can be used for manufacturing an ethylene-propylene-diene terpolymer for a fuel cell. A polymerization step includes subjecting an organic chelate compound forming a coordinate bond, a vanadium-based Ziegler-Natta catalyst, an organoaluminum compound, and ethylene, propylene, and diene monomers, together with a solvent, to polymerization in a reactor. A separation step includes recovering residual catalysts and unreacted monomers from the stream discharged from the reactor. An acquisition step includes recovering the solvent from the stream deprived of the residual catalysts and unreacted monomers to acquire the ethylene-propylene-diene terpolymer.

A method can be used for manufacturing an ethylene-propylene-diene terpolymer for a fuel cell. A polymerization step includes subjecting an organic chelate compound forming a coordinate bond, a vanadium-based Ziegler-Natta catalyst, an organoaluminum compound, and ethylene, propylene, and diene monomers, together with a solvent, to polymerization in a reactor. A separation step includes recovering residual catalysts and unreacted monomers from the stream discharged from the reactor. An acquisition step includes recovering the solvent from the stream deprived of the residual catalysts and unreacted monomers to acquire the ethylene-propylene-diene terpolymer.

A method can be used for manufacturing an ethylene-propylene-diene terpolymer for a fuel cell. A polymerization step includes subjecting an organic chelate compound forming a coordinate bond, a vanadium-based Ziegler-Natta catalyst, an organoaluminum compound, and ethylene, propylene, and diene monomers, together with a solvent, to polymerization in a reactor. A separation step includes recovering residual catalysts and unreacted monomers from the stream discharged from the reactor. An acquisition step includes recovering the solvent from the stream deprived of the residual catalysts and unreacted monomers to acquire the ethylene-propylene-diene terpolymer.

A method can be used for manufacturing an ethylene-propylene-diene terpolymer for a fuel cell. A polymerization step includes subjecting an organic chelate compound forming a coordinate bond, a vanadium-based Ziegler-Natta catalyst, an organoaluminum compound, and ethylene, propylene, and diene monomers, together with a solvent, to polymerization in a reactor. A separation step includes recovering residual catalysts and unreacted monomers from the stream discharged from the reactor. An acquisition step includes recovering the solvent from the stream deprived of the residual catalysts and unreacted monomers to acquire the ethylene-propylene-diene terpolymer.

A process including contacting one or more monomers, at least one catalyst system, and at least two condensing agents under polymerizable conditions to produce a polyolefin polymer is provided where the vapor pressure of the condensing agents is ±4 bara of the optimum vapor pressure given by the formula: optimum vapor pressure=614−716*D+2.338*P+3.603*ln(MI), where the optimum vapor pressure has units (bara), D is the polyolefin polymer density with units (g/cc), P is the polymerization condition pressure with units (barg), and MI is the polyolefin polymer melt index with units (g/10 min). The invention also relates to a process where at least three condensing agents are used.

Non-random isobutylene copolymer includes repeat units derived from isobutylene and one or more comonomers selected from isoprene, butadiene, cyclopentadiene, dicyclopentadiene, limonene, substituted styrenes, and C4 to C10 dienes other than isoprene, butadiene, limonene, cyclopentadiene, or dicyclopentadiene, wherein the molar ratio of isobutylene derived repeat units to the comonomer derived repeat units is from 75:1 to 1.5:1. The non-random copolymers have a molecular weight, Mn, of from 200 to 20,000 Daltons and typically have a high double bond content and a high vinylidene double bond content when diene monomers are utilized.

Non-random isobutylene copolymer includes repeat units derived from isobutylene and one or more comonomers selected from isoprene, butadiene, cyclopentadiene, dicyclopentadiene, limonene, substituted styrenes, and C4 to C10 dienes other than isoprene, butadiene, limonene, cyclopentadiene, or dicyclopentadiene, wherein the molar ratio of isobutylene derived repeat units to the comonomer derived repeat units is from 75:1 to 1.5:1. The non-random copolymers have a molecular weight, Mn, of from 200 to 20,000 Daltons and typically have a high double bond content and a high vinylidene double bond content when diene monomers are utilized.