A process for producing a halogenated isoolefin copolymer involves contacting an unsaturated isoolefin copolymer cement, the cement containing an unsaturated isoolefin copolymer dissolved in an organic solvent, under halogenation conditions with a halogenating agent and an aqueous solution of an organic peracid oxidant to form a two-phase reaction medium having an organic phase and an aqueous phase, the organic peracid oxidant capable of converting hydrogen halide to free halogen. The process leads to higher halogen utilization even when the cement contains significant amounts of water and without the use of an emulsifier.

Provided is a method for producing a purified fluoropolymer containing less fluoridable end groups. The production method includes: (a) melting a fluoropolymer to give a molten fluoropolymer; (b) reducing a reaction inhibitor in the molten fluoropolymer; (c) bringing the molten fluoropolymer into contact with an active substance after the step (b); and (d) removing a volatile matter from the molten fluoropolymer after the step (c).

Provided is a method for producing a purified fluoropolymer containing less fluoridable end groups. The production method includes: (a) melting a fluoropolymer to give a molten fluoropolymer; (b) reducing a reaction inhibitor in the molten fluoropolymer; (c) bringing the molten fluoropolymer into contact with an active substance after the step (b); and (d) removing a volatile matter from the molten fluoropolymer after the step (c).

Provided is a method for producing a purified fluoropolymer containing less fluoridable end groups. The production method includes: (a) melting a fluoropolymer to give a molten fluoropolymer; (b) reducing a reaction inhibitor in the molten fluoropolymer; (c) bringing the molten fluoropolymer into contact with an active substance after the step (b); and (d) removing a volatile matter from the molten fluoropolymer after the step (c).

This invention relates to a method of preparing a brominated elastomer having a stabilized Mooney viscosity. The method includes polymerizing isomonoolefins and at least one polymerizable unit to obtain an elastomer/polymer; brominating the elastomer/polymer to form a brominated elastomer effluent; neutralizing the brominated elastomer effluent to form a neutralized effluent; volatizing off the hydrocarbon solvent; and recovering a brominated elastomer. In at least one point of the process, preferably prior to any significant temperature change in the brominated polymer, a Mooney stabilizer is added into the system. Portions of the Mooney stabilizer may be added at multiple points into the process.

This invention relates to a method of preparing a brominated elastomer having a stabilized Mooney viscosity. The method includes polymerizing isomonoolefins and at least one polymerizable unit to obtain an elastomer/polymer; brominating the elastomer/polymer to form a brominated elastomer effluent; neutralizing the brominated elastomer effluent to form a neutralized effluent; volatizing off the hydrocarbon solvent; and recovering a brominated elastomer. In at least one point of the process, preferably prior to any significant temperature change in the brominated polymer, a Mooney stabilizer is added into the system. Portions of the Mooney stabilizer may be added at multiple points into the process.

This invention relates to a method of preparing a brominated elastomer having a stabilized Mooney viscosity. The method includes polymerizing isomonoolefins and at least one polymerizable unit to obtain an elastomer/polymer; brominating the elastomer/polymer to form a brominated elastomer effluent; neutralizing the brominated elastomer effluent to form a neutralized effluent; volatizing off the hydrocarbon solvent; and recovering a brominated elastomer. In at least one point of the process, preferably prior to any significant temperature change in the brominated polymer, a Mooney stabilizer is added into the system. Portions of the Mooney stabilizer may be added at multiple points into the process.

Multi-acid polymers are produced having the formula R—SO.sub.2—NH—(SO.sub.3.sup.−H.sup.+).sub.n or R—SO.sub.2—NH—(PO.sub.3.sup.−H.sup.2+).sub.n and made from a polymer precursor in sulfonyl fluoride form or sulfonyl chloride form The R is one or more units of the polymer precursor without sulfonyl fluoride or sulfonyl chloride, n is one or more, and the multi-acid polymer has two or more proton conducting groups. A method of making the multi-acid polymers includes reacting an amino acid having multiple sulfonic acids or phosphonic acids with a polymer precursor in sulfonyl fluoride form or sulfonyl chloride form in a mild base condition to produce the multi-acid polymer having two or more proton conducting groups.

The present invention is directed to the functionalization of butyl rubber ionomer and optionally the grafting of polyamide to halobutyl rubber ionomers. Specifically, disclosed are methods and products resulting therefrom for creating functionalized ionomers and grafting polyamide to halobutyl ionomers via reactive extrusion. The process comprises reacting a halobutyl polymer with at least one nitrogen and/or phosphorous based nucleophile to provide a halobutyl ionomer comprising conjugated diene units; grafting of an amine-reactive dienophile to said ionomer to form a functionalized ionomer; and optionally blending the resulting functionalized ionomer with polyamide.

The present invention is directed to the functionalization of butyl rubber ionomer and optionally the grafting of polyamide to halobutyl rubber ionomers. Specifically, disclosed are methods and products resulting therefrom for creating functionalized ionomers and grafting polyamide to halobutyl ionomers via reactive extrusion. The process comprises reacting a halobutyl polymer with at least one nitrogen and/or phosphorous based nucleophile to provide a halobutyl ionomer comprising conjugated diene units; grafting of an amine-reactive dienophile to said ionomer to form a functionalized ionomer; and optionally blending the resulting functionalized ionomer with polyamide.