The present invention provides a composition which is capable of forming a polyurethane foam having a high hardness and excellent sound absorption properties. [Solution] The present invention relates to a composition for forming polyurethane foam characterized in that the composition for forming polyurethane foam comprises a polyol, a polyisocyanate, and a catalyst, in which the polyol comprises a polyol (A) having a number average molecular weight of 1500 to 8000 g/mol, the catalyst comprises a trimerization catalyst, in which the polyurethane foam has an air permeability of not less than 0.1 L/sec.

A thermoplastic polyurethane (TPU) foam product with high flatness, and a preparation method and a use thereof are provided. The TPU foam product is prepared by processing aliphatic thermoplastic polyurethane (ATPU) beads with a melting range of 20° C. to 50° C. and a melting point of 90° C. to 160° C. by a physical gas foaming process to obtain foamed ATPU beads and heating the foamed ATPU beads with a heat source to make the foamed ATPU beads fused. The TPU foam product with high flatness has a density of 0.08 g/cm.sup.3 to 0.8 g/cm.sup.3 and a flatness value of less than 2 mm, and the flatness value is determined by a fixed-length ruler. The TPU foam product not only has high flatness such that diversified designs are allowed for a surface of the product, but also has high resilience.

The invention relates to a catalyst component for isocyanate modification, comprising at least one cyclic ammonium salt having a cation of the formula I wherein Y is a linear or branched C.sub.2-C.sub.20 segment which is substituted by a hydroxyl group in the 2 position to the charge-bearing nitrogen atom and optionally bears further substituents and is optionally interrupted by heteroatoms from the group of oxygen, sulfur, nitrogen and aromatic rings and optionally has further rings, and the N-bonded substituents R.sup.1 and R.sup.2 are either independently identical or different, substituted or unsubstituted, optionally branched, aliphatic C.sub.1-C.sub.20 radicals, aromatic C.sub.6-C.sub.20 radical or araliphatic C.sub.7-C.sub.20 radicals or the N-bonded substituents R.sup.1 and R.sup.2 form a ring segment X with one another for which the same or different definition given above for Y is applicable, with the proviso that X has a hydroxyl group as substituent in the 2 position to the charge-bearing nitrogen atom or does not have a hydroxyl group as substituent in the 2 position to the charge-bearing nitrogen atom.

A polyisocyanurate and/or polyurethane (PIR/PUR) comprising material having improved Flame, Smoke and/or Toxicity (FST) retardancy is disclosed and a method for forming said PIR/PUR comprising material. The PIR/PUR material is comprising at least 0.2 wt % of compounds having a number average equivalent weight <160 g/mol and at least one non-polymerized ethylenically unsaturated moiety based on the total weight of the PIR/PUR comprising material, and optionally 0.01 wt % up to 1 wt % of one or more radical initiator compounds based on the total weight of the PIR/PUR comprising material.

A polyurethane foam article comprises the reaction product of an isocyanate component and isocyanate-reactive composition in the presence of a blowing agent. The isocyanate component includes an isocyanate prepolymer comprising the reaction product of a first polyether polyol and a methylene diphenyl diisocyanate. The isocyanate-reactive composition comprises a second polyether polyol having secondary terminal hydroxyl groups and an amine-initiated catalytic polyether polyol having primary hydroxyl groups. A method of making the polyurethane foam article comprises the steps of reacting the first polyether polyol and methylene diphenyl diisocyanate to form the isocyanate prepolymer and reacting the isocyanate prepolymer with the isocyanate-reactive composition in the presence of the blowing agent to form the polyurethane foam article.

This document discloses algae-derived flexible foams, whether open-cell or closed-cell, with inherent antimicrobial and flame resistant properties, wherein a process of manufacturing includes the steps of: harvesting algae-biomass; sufficiently drying the algae biomass; blending the dried algae biomass with a carrier resin and various foaming ingredients; adding an algal-derived antimicrobial compound selected from various natural sulfated polysaccharides present in brown algae, red algae, and/or certain seaweeds (marine microalgae); and adding a sufficient quantity of dried algae biomass to the formulation to adequately create a fire resistant flexible foam material.

Provided are a thermoplastic polyurethane foam and an impact resistant composite laminate. The thermoplastic polyurethane comprises a structural unit represented by Formula (I):

##STR00001## wherein each R independently is an alkylene group having 2 to 8 carbon atoms or —CH.sub.2CH.sub.2OCH.sub.2CH.sub.2— or —CH.sub.2CH.sub.2OCH.sub.2CH.sub.2OCH.sub.2CH.sub.2—; n is a number from 2 to 13; and the structural unit has a Mn ranging from 700 g/mole to 2500 g/mole. The impact resistant composite laminate comprises a base layer and a first impact resistant layer formed by the thermoplastic polyurethane foam, and the first impact resistant layer overlaps the base layer.

A substantially biobased prepolymer mixture including 31.80 to 67.95 percent biogenic carbon content by weight, wherein the mixture is a combination of: an isocyanate; and a cleaned biobased polyoxyalkylene glycol polyol, wherein the cleaned biobased polyoxyalkylene glycol polyol is completely primary hydroxyl-tipped or primary hydroxyl end-grouped, further wherein said cleaned biobased polyoxyalkylene glycol polyol is polymerized from 100% biobased ethylene oxide, further wherein the cleaned biobased polyoxyalkylene glycol polyol comprises less than 15 ppm sodium and potassium metals, and further wherein the cleaned biobased polyoxyalkylene glycol polyol comprises less than 0.5% water by weight.

A crosslinked biobased hydrophilic foam comprising a reaction product of: a cleaned biobased polyoxyalkylene glycol polyol with an ethylene oxide content of at least 40 mole percent, constituting 31.80 to 67.95 percent biogenic carbon content by weight, constituting less than 15 ppm combined sodium and potassium metals, and comprising less than 0.5% water by weight; an isocyanate, wherein the isocyanate and the cleaned biobased polyoxyalkylene glycol polyol are premixed to create a prepolymer mixture with the cleaned biobased polyoxyalkylene glycol polyol of the prepolymer mixture; and water, wherein the water is admixed with the prepolymer mixture to yield the crosslinked biobased hydrophilic foam.

A polyurethane foam may include an isocyanate polymer component and a polyol component. The polyol component may include a polyol having a molecular weight of at least about 500 kg/mol and not greater than about 6000 kg/mol. The polyurethane foam may have an elongation of at least about 500%. The polyurethane foam may further have a density of at least about 250 g/L and a tensile strength of not greater than about 1000 kPa.