C08J5/242

METAL-FIBER REINFORCED RESIN MATERIAL COMPOSITE BODY AND METHOD FOR PRODUCING METAL-FIBER REINFORCED RESIN MATERIAL COMPOSITE BODY

[Problem] To bond a metal member and a fiber-reinforced resin material, which uses a thermoplastic phenoxy resin as a matrix resin, with each other without decreasing the performance of the fiber-reinforced resin material; and to suppress the occurrence of electrolytic corrosion between the metal member and the fiber-reinforced resin material.

[Solution] A metal-fiber reinforced resin material composite body according to the present invention is provided with: a metal member; a fiber-reinforced resin material which is superposed on at least one surface of the metal member so as to be complexed with the metal member; and a bonding resin layer which is interposed between the metal member and the fiber-reinforced resin material. The fiber-reinforced resin material comprises a matrix resin that contains 50 parts by mass or more of a phenoxy resin in 100 parts by mass of the resin component and a reinforcing fiber material that is contained in the matrix resin; the concentration of the phenoxy resin in the resin component of the bonding resin layer is lower than the concentration of the phenoxy resin in the resin component of the matrix resin; and the shear strength between the metal member and the fiber-reinforced resin material is 0.8 MPa or more.

COMPOSITE MATERIAL COMPRISING METALLIC WIRES AND METHOD FOR FABRICATION THEREOF

Some embodiments are directed to a composite material comprising a polymer matrix having reinforcing fibres and metallic wires embedded therein, articles including the composite material and methods of fabrication of the composite material and articles.

Resin supply material, preform, and method of producing fiber-reinforced resin

A resin supply material is used for molding a fiber-reinforced resin and includes a continuous porous material and a resin. The continuous porous material has a bending resistance Grt of 10 mN.Math.cm or more at 23 C., and a bending resistance ratio Gr of 0.7 or less, the bending resistance ratio Gr being expressed by the formula:
Gr=Gmt/Grt Gmt: bending resistance of continuous porous material at 70 C.

SYSTEM FOR PRODUCING A FULLY IMPREGNATED THERMOPLASTIC PREPREG
20200230898 · 2020-07-23 ·

A thermoplastic prepreg includes a mat, web, or fabric of fibers and hollow glass microspheres that are positioned atop the mat, web, or fabric of fibers or dispersed therein. The thermoplastic prepreg also includes a thermoplastic polymer that is fully impregnated through the mat, web, or fabric of fibers and the hollow glass microspheres so that the thermoplastic prepreg has a void content of less than 3% by volume of the thermoplastic prepreg. The thermoplastic material is polymerized monomers and oligomers in which greater than 90% by weight of the monomers or oligomers react to form the thermoplastic material.

System for producing a fully impregnated thermoplastic prepreg
10717245 · 2020-07-21 · ·

A thermoplastic prepreg includes a mat, web, or fabric of fibers and hollow glass microspheres that are positioned atop the mat, web, or fabric of fibers or dispersed therein. The thermoplastic prepreg also includes a thermoplastic polymer that is fully impregnated through the mat, web, or fabric of fibers and the hollow glass microspheres so that the thermoplastic prepreg has a void content of less than 3% by volume of the thermoplastic prepreg. The thermoplastic material is polymerized monomers and oligomers in which greater than 90% by weight of the monomers or oligomers react to form the thermoplastic material.

Flexible composite prepreg materials
10626235 · 2020-04-21 ·

Disclosed is a flexible composite prepreg material. The prepreg material includes a fiber bundle of fiber tows having a predetermined cross-sectional shape, wherein exterior surface fibers of said fiber bundle have a thin, irregular sheath of matrix resin on and around said exterior surface fibers of said fiber bundle, wherein substantial number interior fibers filaments remain uncoated by the matrix resin, with discreet areas of through the thickness resin bridges made of the matrix resin.

Method for producing impregnated fiber structures

The invention relates to a process for the production of saturated fiber structures. The process includes (a) introduction of a fiber structure onto a conveyor belt; (b) application of a solution including monomer and optionally including activator, and optionally including catalyst in at least one line to the fiber structure; (c) passage of the fiber structure with the solution through at least one roll pair in which pressure is exerted on the fiber structure; and (d) cooling of the saturated fiber structure, so that the monomer solidifies.

Frontal polymerization for fiber-reinforced composites

Polydicyclopentadiene (PDCPD) is a polymer of growing importance in industrial applications. Frontal ring-opening metathesis polymerization (FROMP) offers a means to rapidly cure PDCPD with minimal input energy owing to a propagating reaction wave sustained by the exothermic polymerization. The disclosure provides methods for the rapid fabrication of fiber reinforced composites that is less restrictive and more energy efficient than conventional methods.

SYSTEM FOR PRODUCING A FULLY IMPREGNATED THERMOPLASTIC PREPREG
20190299546 · 2019-10-03 ·

A thermoplastic prepreg includes a mat, web, or fabric of fibers and hollow glass microspheres that are positioned atop the mat, web, or fabric of fibers or dispersed therein. The thermoplastic prepreg also includes a thermoplastic polymer that is fully impregnated through the mat, web, or fabric of fibers and the hollow glass microspheres so that the thermoplastic prepreg has a void content of less than 3% by volume of the thermoplastic prepreg. The thermoplastic material is polymerized monomers and oligomers in which greater than 90% by weight of the monomers or oligomers react to form the thermoplastic material.

Resin-based composite material of three-layer structure and use thereof
11987014 · 2024-05-21 · ·

This invention disclosed a resin-based composite material has a three-layer structure and the application thereof. According to the invention, an oriented carbon nanotube bundle/epoxy resin composite material (denoted as layer B) is prepared with the microwave curing method, a barium titanate nanofiber/epoxy resin composite material (denoted as layer E) is prepared by means of a blade coating-heat curing method, and a composite material of a B-E-B three layer structural is formed by means of a layer-by-layer curing technology. Compared to the composite material of the conductor-insulating layer/polymer layer structural prepared in the prior art, the resin-based composite material has a three-layer structure provided by the invention has with high energy storage density, and low dielectric loss and high permittivity; and the preparation process therefor is controllable and easy to operate, short in production cycle, and suitable for large-scale application.