A flexible cellular foam or composition contains a flexible foam structure that comprises a plurality of highly thermally conductive solids including nanomaterials. The thermally conductive solids may be carbon nanomaterials or other metallic or non-metallic solids. The carbon nanomaterials may include, but are not necessarily limited to, carbon nanotubes and graphite nanoplatelets. The highly thermally conductive solids may include but are not limited to micro-sized solids that may include graphite flakes, for example. When mixed within flexible foam, the presence of nanomaterials may impart greater support factor, greater thermal conductivity, and/or a combination of these improvements. The flexible foam composition may be polyurethane foam, latex foam, polyether polyurethane foam, viscoelastic foam, high resilient foam, polyester polyurethane foam, foamed polyethylene, foamed polypropylene, expanded polystyrene, foamed silicone, melamine foam, among others.

Apertured polymeric layers, sheets, mesh or films are provided for a variety of different applications. A polymeric sheet comprises at least one polymer layer having one or more apertures for flow of gas or liquid therethrough, and a plurality of nanoparticles disposed within the polymer sheet such that the nanoparticles are disposed between a first surface of the polymer sheet and a second surface opposite the first surface. The nanoparticles filter contaminants passing through the polymeric sheet. The apertured sheets may comprise filter media and/or support membranes for filter media in gas or liquid filters. The nanoparticles reduce the overall pressure drop across the support membranes to improve the efficiency of such filters.

The present disclosure relates to an expanded foam solution for forming a thermosetting expanded foam having excellent flame retardancy produced using the same. According to the present disclosure, nanoclay is mixed with a polyol-based compound using ultrasonic waves, an isocyanate-based compound is added, and a trimerization catalyst or an isocyanurate compound is mixed with the polyol-based compound so that an isocyanurate structure is formed.

A composite material is provided. In some aspects, the composite material may include a combination of a thermoplastic resin mixed with a polypropylene-graft-maleic anhydride (PPgMA). Carbon particles may be mixed in the combination. In this way, the composite material may include between 80 wt. % and 90 wt. % of the thermoplastic resin, between 0.5 wt. % and 15 wt. % of PPgMA, and between 0.1 wt. % to 7 wt. % of carbon particles. Carbon particles may have exposed carbon surfaces with carbon atoms bonded to molecular sites on adjacent PPgMA molecules. At least some carbon atoms may be oxidized with one or more of oxygen-containing groups. Oxidation of carbon atoms may be associated with an increase in at least some PPgMA molecules chemically bonding with adjacent carbon atoms per unit volume. In this way, interaction between carbon atoms and PPgMA molecules may maintain composite material density within +/−3% of thermoplastic resin density.

A very thin filled silicone foam layer is formed from a composition that includes a curable polysiloxane composition including an alkenyl-substituted polyorganosiloxane, a hydride-substituted polyorganosiloxane, and a cure catalyst; a plurality of expanded polymer microspheres having a largest dimension of less than the thickness of the foam; and a filler composition, wherein each component of the filler composition has a largest dimension of less than the thickness of the foam, the filler composition comprising a particulate ceramic filler, a particulate calcium carbonate filler, or a particulate aluminosilicate clay filler having a plate morphology, or a particulate aluminosilicate clay filler having a hollow tubular morphology, a particulate polymeric silsesquioxane filler, or a particulate methyl-phenyl MQ filler, or a plurality of glass microspheres, or a particulate paraffin wax, or a combination thereof; wherein the curable filled composition has a viscosity of less than 400,000 centiStokes, or 100,000 to 350,000 centiStokes.

A flexible cellular foam or composition contains a flexible foam structure that comprises a plurality of highly thermally conductive solids including nanomaterials. The thermally conductive solids may be carbon nanomaterials or other metallic or non-metallic solids. The carbon nanomaterials may include, but are not necessarily limited to, carbon nanotubes and graphite nanoplatelets. The highly thermally conductive solids may include but are not limited to micro-sized solids that may include graphite flakes, for example. When mixed within flexible foam, the presence of nanomaterials may impart greater support factor, greater thermal conductivity, and/or a combination of these improvements. The flexible foam composition may be polyurethane foam, latex foam, polyether polyurethane foam, viscoelastic foam, high resilient foam, polyester polyurethane foam, foamed polyethylene, foamed polypropylene, expanded polystyrene, foamed silicone, melamine foam, among others.

Ultra-stable aqueous foam comprises hydrophobic silica particles residing within bubbles in an aqueous solution of a hydrophilic polymer, a protein, or aqueous dispersible colloidal particles. The combination of the hydrophobic and hydrophilic components stabilizes the foam interfaces to result in long term stability of the foam. The foams can be crosslinked to stable monolithic foams and used for structural foams, coatings, and thermal insulating for construction.

A composition can be used for producing a PMMA-based cast polymer with a low styrene content using urea (derivatives as a formulation constituent, and a hydrophilic inorganic

compound as a filler. it is possible to produce PMMA-based cast polymers and mouldings having surprisingly high mechanical stability from the composition.

This invention discloses a reticulated film composite and a method of fabricating the reticulated film composite suitable as a separator in electrochemical cells as sound absorbing films, or as high efficiency filtering media. The reticulated film composite is produced by casting and drying of a slurry which exhibits a high yield stress (i.e. greater than 50 dyne/cm2) and comprised of a high MW resin dissolved in a solvent (i.e. having solution viscosity of higher than 100 cp at 5% in NMP or in water at room temperature) and dispersed nanoparticles with high specific surface areas (i.e. greater than 10 m2/g) such as fumed alumina, or fumed silica, or fumed zirconia or mixture thereof. This reticulated film composite exhibits superior cycling properties and high ionic conductivity with a porosity up to 80% while maintains a high dimensional stability (i.e. less than 10% shrinking) at elevated temperatures (up to 140° C.). The reticulated composite separator coating can be used in combination with an electrode coating either in two separate process steps, or in a one-step process by having a simulations multi-layer casting of electrode and separator to manufacture a lithium ion battery.

The present disclosure relates to an expanded foam solution for forming a thermosetting expanded foam having excellent flame retardancy produced using the same. According to the present disclosure, nanoclay is mixed with a polyol-based compound using ultrasonic waves, an isocyanate-based compound is added, and a trimerization catalyst or an isocyanurate compound is mixed with the polyol-based compound so that an isocyanurate structure is formed.