Photocurable compositions and methods of preparation and use of such compositions. More particularly, photocurable compositions useful for forming topographical features on surfaces such as membrane surfaces. Methods of forming topographical features on a membrane surface using photocurable compositions.

The present invention relates to an aqueous dispersion comprising dispersed particles comprising a polyurethane comprising at least the following building blocks derived from a) at least one organic polyisocyanate, b) at least one carboxylate group-bearing isocyanate-reactive compound, and c) at least one organic isocyanate-reactive polyol, wherein at least one of the carboxylate group-bearing compounds b) has the following structural formula O II (1) R.sub.2(R.sub.3)—N—C—R.sub.1-COO.sup.− wherein R.sub.1 is a divalent aliphatic hydrocarbon radical having from 2 to 8 carbon atoms or a divalent cycloaliphatic hydrocarbon radical having from 6 to 8 carbon atoms or a divalent aromatic hydrocarbon radical having from 6 to 8 carbon atoms, R.sub.2 and R.sub.3 are 2-hydroxypropyl.

To produce a cured body excellent in strength, water resistance, and uniformity, provided is a method of producing a polyurethane-based composite material, including: a polyaddition reaction step of performing a polyaddition reaction in a first raw material composition containing a radically polymerizable monomer (B) free from causing a polyaddition reaction with any of a radically polymerizable diol compound (a1) and a diisocyanate compound (a2), to thereby form a polyurethane component (A) having a number average molecular weight of from 1,500 to 5,000; a second raw material composition-preparing step of preparing a second raw material composition containing the component A, the component B, a radical polymerization initiator, and a filler; and a radical polymerization step of performing radical polymerization using the second raw material composition after completion of the polyaddition reaction step and the second raw material composition-preparing step, wherein a ratio R represented by the following equation 1 is from 20 mass % to 80 mass %: Equation 1 R=100×B/[a1+a2+A+B], where a1, a2, A, and B represent the contents (parts by mass) of the component a1, the component a2, the component A, and the component B in the second raw material composition.

To produce a cured body excellent in strength, water resistance, and uniformity, provided is a method of producing a polyurethane-based composite material, including: a polyaddition reaction step of performing a polyaddition reaction in a first raw material composition containing a radically polymerizable monomer (B) free from causing a polyaddition reaction with any of a radically polymerizable diol compound (a1) and a diisocyanate compound (a2), to thereby form a polyurethane component (A) having a number average molecular weight of from 1,500 to 5,000; a second raw material composition-preparing step of preparing a second raw material composition containing the component A, the component B, a radical polymerization initiator, and a filler; and a radical polymerization step of performing radical polymerization using the second raw material composition after completion of the polyaddition reaction step and the second raw material composition-preparing step, wherein a ratio R represented by the following equation 1 is from 20 mass % to 80 mass %: Equation 1 R=100×B/[a1+a2+A+B], where a1, a2, A, and B represent the contents (parts by mass) of the component a1, the component a2, the component A, and the component B in the second raw material composition.

A photocurable composition includes a (meth)acrylic monomer component and a photopolymerization initiator, wherein an adhesive force of a cured product is less than or equal to 1.5 N, and a rupture elongation of the cured product is greater than or equal to 20%.

Methods for making a B-stage thiol-cured urethane acrylate elastomeric film are provided. At least a urethane acrylate oligomer, a multifunctional thiol, and a base catalyst are combined to form a thiol terminated B-stage elastomer. The thiol terminated B-stage elastomer is exposed to an ultraviolet photoinitiator in the presence of an allyl ether terminated urethane to form the B-stage thiol-cured urethane acrylate elastomeric film. In some embodiments the B-stage thiol-cured urethane acrylate elastomeric film is used for a soft actuator application such as a fluidic elastomer actuator application or an electrostatic zipping actuator application.

Methods for making a B-stage thiol-cured urethane acrylate elastomeric film are provided. At least a urethane acrylate oligomer, a multifunctional thiol, and a base catalyst are combined to form a thiol terminated B-stage elastomer. The thiol terminated B-stage elastomer is exposed to an ultraviolet photoinitiator in the presence of an allyl ether terminated urethane to form the B-stage thiol-cured urethane acrylate elastomeric film. In some embodiments the B-stage thiol-cured urethane acrylate elastomeric film is used for a soft actuator application such as a fluidic elastomer actuator application or an electrostatic zipping actuator application.

Provided herein according to some embodiments is a dual cure additive manufacturing resin, comprising: (i) a light polymerizable component, (ii) a photoinitiator, (iii) a heat polymerizable component, and (iv) a non-reactive diluent, which resin is useful for the production of three-dimensional objects by additive manufacturing. Methods of using the same are also provided.

Provided herein according to some embodiments is a dual cure additive manufacturing resin, comprising: (i) a light polymerizable component, (ii) a photoinitiator, (iii) a heat polymerizable component, and (iv) a non-reactive diluent, which resin is useful for the production of three-dimensional objects by additive manufacturing. Methods of using the same are also provided.

Provided herein are methods of making (meth)acrylate blocked polyurethanes with zirconium catalysts, dual cure resins containing (meth)acrylate blocked polyurethanes and zirconium catalysts, methods of using the same in additive manufacturing, and products made therefrom.