A product produced by a process that includes shredding a set of tires into a volume of tire rubber segments, the set of tires selected from car tires and truck tires such that specific percentage amounts of rubber from car tires and rubber from truck tires are included within the volume of tire rubber segments. The process additionally including thermally depolymerizing the volume of tire rubber segments into a volume of carbonaceous material; comminuting the volume of carbonaceous material; removing from the volume of carbonaceous material agglomerates larger than the maximum agglomerate diameter; within a mixer, mixing the volume of carbonaceous material with a binding agent over a first interval, the mixer inducing formation of a set of pellets of a range of pellet diameters; and removing from the set of pellets a first subset of pellets larger than a maximum pellet size.

One variation for a method for converting tires into pelletized, recovered carbon black includes: splicing a set of tires into a volume of tire rubber segments, the set of tires selected from a group comprising an agricultural tire, a commercial tire, and a passenger tire; in a pyrolytic reactor, thermally depolymerizing the volume of tire rubber segments into a volume of carbonaceous material; comminuting the volume of carbonaceous material; removing from the volume of carbonaceous material agglomerates larger than the maximum agglomerate diameter; within a mixer, mixing the volume of carbonaceous material with a binding agent over a first interval, the mixer inducing formation of a set of pellets of a range of pellet diameters; drying the set of pellets within a dryer to a particular moisture content; and removing from the set of pellets a first subset of pellets larger than a maximum pellet size.

Systems and methods for processing pyrolyzable materials in order to recover one or more usable end products are provided. Pyrolysis methods and systems according to various aspects of the present invention are able to thermally decompose carbon-containing materials, including, for example, tires and other rubber-containing materials, in order recover hydrocarbon-containing products including synthesis gas, pyrolysis oil, and carbon black. Systems and methods according to aspects of the present invention may be successful on a commercial scale, and may be suitable for processing a variety of feedstock including, but not limited to, used tires and other types of industrial, agricultural, and consumer waste materials.

A method and precursor for making carbon fibers and the like comprising carbon black modified with at least one cyclic compound promoter. A source of the carbon black may be recycled materials such as recycled tires or recycled plastics. The carbon black is modified by attaching at least one cyclic compound promoter to the outer periphery of the carbon black.

A method for preparing carbon black from pyrolysis char of waste tires by a molten salt thermal treatment and a product thereof are provided. The method includes heating one or two groups of a metal chloride salt group and a metal sulfate group to obtain a molten salt; adding pyrolysis char of waste tires into the molten salt and subjecting same to a molten salt thermal treatment under a preset reaction atmosphere; after the reaction is complete, separating the reaction product to obtain a secondary molten salt and treated pyrolysis char, washing the treated pyrolysis char with hot water and then drying same so as to obtain carbon black, and at the same time, recycling the secondary molten salt.

The invention provides a method of making a electrocatalyst from waste tires. The method comprises the steps of providing rubber pieces; optionally contacting the rubber pieces with a sulfonation bath to produce sulfonated rubber; pyrolyzing the rubber to produce tire-derived carbon composite comprising carbon black, wherein the pyrolyzing comprises heating to at least 200 C.-2400 C.; activating the tire-derived carbon composite by contacting the tire-derived carbon composite with an alkali anion compound to provide activated tire-derived carbon supports; and loading the activated carbon-based supports with platinum cubes. In another embodiment, the tire-derived carbon composite is activated by annealing in a carbon dioxide atmosphere.

A method and precursor for making carbon fibers and the like comprising carbon black modified with at least one cyclic compound promoter. A source of the carbon black may be recycled materials such as recycled tires or recycled plastics. The carbon black is modified by attaching at least one cyclic compound promoter to the outer periphery of the carbon black.

A process for making a garment from a recycled dope-dyed synthetic yarn comprises the incorporation of a recycled carbon black into the yarn for making an environmentally friendly garment for lowering emission of carbon dioxide.

A method of recovering carbon black includes the step of providing a carbonaceous source material containing carbon black. The carbonaceous source material is contacted with a sulfonation bath to produce a sulfonated material. The sulfonated material is pyrolyzed to produce a carbon black containing product comprising a glassy carbon matrix phase having carbon black dispersed therein. The pyrolysis can be conducted at a temperature from 1100 C. to 1490 C. A method of making a battery electrode and a lithium ion or sodium ion battery is also disclosed.

A system and method of converting tires or other solid carbon based material is disclosed, wherein the system and method includes providing a chamber, feeding tires or other solid carbon based material or both into the chamber, rotating the chamber and heating and reducing the material in the chamber, collecting solid residue from the chamber, collecting vapor from the chamber, and converting vapor collected from the chamber to a liquid. The chamber has an interior surface and can include one or more ribs on the interior surface for rotating and tumbling the material in the chamber while heating the material. In another embodiment, wherein the material includes tires, the system and method includes rotating and heating the tires in the chamber causing the tires to collapse and liquefy, exposing the metal in the tires which aids in grinding the carbon material in the tires as they tumble, collecting solid residue, for example, tire carbons, such as carbon black, and collecting vapor, for example, vaporized oil, and benzene and methane gas from the chamber and converting the oil to, for example, No. 2 to No. 6 fuel oil. In yet another embodiment, the method includes heating the chamber to a temperature from about 500 F. to about 1000 F. using one or more low temperature gases reclaimed from the material.