A method of applying a coating to a surface of a substrate includes: (1) applying a coating composition to at least a portion of a metal surface of a substrate; and (2) curing the coating composition to form a coating over at least a portion of the surface of the substrate. The coating composition includes: (i) a film forming resin; and (ii) a corrosion inhibitor that formed from (a) an inorganic alkali and/or alkaline earth metal compound and (b) an aldehyde and/or ketone component having at least one aromatic ring comprising a ketone and/or aldehyde group and at least one pendant group represented by OR.sup.1. Each R.sup.1 is independently selected from hydrogen, an alkyl group, or an aryl group.

The present disclosure is directed to the methods for identifying a combined corrosion inhibitor formulation comprising at least a first and second corrosion inhibitor formulation for inhibiting corrosion in various substrates, for example in metal substrates. The present disclosure is also directed to compositions for inhibiting corrosion comprising a combined corrosion inhibitor formulation each independently selected from organic heterocyclic compounds and metal salts, metal anions, metal complexes, or any combinations thereof selected from rare earth, alkali earth and transition metals.

Provided are aqueous primer compositions and methods that can be useful for protecting primary structures on an aircraft. The primer composition can contain a thermosetting resin dispersion in water, a coalescent solvent in which the thermosetting resin is at least partially soluble, a first curative that is substantially water-insoluble, and a second curative that is substantially water-soluble. Optionally, the primer composition further contains an epoxy silane, where the primer composition is substantially free of any liquid or water-soluble curatives containing a primary or secondary amine group.

The present invention refers to a formulation for anticorrosion paints and coatings, based on epoxy, polyurethane, acrylic, alkylic, polyester resins and mixtures thereof, dissolved in organic or inorganic solvent and comprising a multitude of mostly bi-dimensionally developed nanoparticles, with a few hundred and about one nanometer, respectively, as to lateral dimensions and thickness, wherein the viscosity of the formulation is lower than 55000 mPa.Math.s.

Embodiments described herein relate generally to large scale synthesis of thinned graphite and in particular, few layers of graphene sheets and graphene-graphite composites. In some embodiments, a method for producing thinned crystalline graphite from precursor crystalline graphite using wet ball milling processes is disclosed herein. The method includes transferring crystalline graphite into a ball milling vessel that includes a grinding media. A first and a second solvent are transferred into the ball milling vessel and the ball milling vessel is rotated to cause the shearing of layers of the crystalline graphite to produce thinned crystalline graphite.

Coating compositions are disclosed that include corrosion resisting particles such that the coating composition can exhibit corrosion resistance properties. Also disclosed are substrates at least partially coated with a coating deposited from such a composition and multi-component composite coatings, wherein at least one coating later is deposited from such a coating composition. Methods and apparatus for making ultrafine solid particles are also disclosed.

A coating method for a clad steel in which stainless sheets are combined on adjacent surfaces of an aluminum sheet may include preparing the clad steel, preparing a coating solution in which an epoxy resin and titanium dioxide (TiO.sub.2) powder are combined in an acrylic resin, etching the clad steel to improve adhesion property between the coating solution and the clad steel, heating the clad steel, and performing electrodeposition by immersing the clad steel in the coating solution.

A method of disposing a corrosion resistant system to a substrate may comprise applying a plating material to the substrate; forming a chemical conversion coating solution by combining a solvent, at least one corrosion inhibitive cation comprising at least one of zinc, calcium, strontium, magnesium, or aluminum, at least one corrosion inhibitive anion comprising at least one of phosphate, molybdate, or silicate, and a complexing agent; and applying the chemical conversion coating solution to the plating material on the substrate.

Minimum Federal Safety Standards for corrosion control on buried oil & gas pipelines stipulate that metallic pipes should be properly coated and have impressed-current cathodic protection (ICCP) systems in place to control the electrical potential field around a protected pipe. In certain examples described herein, electrically-conductive composites can be used and provide intrinsically-safe materials without the dielectric shielding issues of existing materials used with pipelines. As reacted by customary spray applications, the nanocomposite foams described herein are directly compatible with ICCP functionality wherever foam contacts the metallic pipe. Various compositions and their use with underground and/or above ground pipelines are described.

Provided is a humic acid-based coating suspension comprising humic acid, particles of an anti-corrosive pigment or sacrificial metal, and a binder resin dissolved or dispersed in a liquid medium, wherein the humic acid has a weight fraction from 0.1% to 50% based on the total coating suspension weight excluding the liquid medium. Also provided is an object or structure coated at least in part with such a coating.