A corrosion resistant coating composition for a metal substrate is disclosed. The metal substrate, such as carbon steel, is coated with a first layer comprising a phosphate corrosion inhibitor, such as sodium phosphate monobasic (NaH.sub.2PO.sub.4) and a second layer comprising nickel nanoparticles. In addition, an electrodeposition method for the production of the coating composition is disclosed that uses either pulse or direct current electrodeposition to form the coating composition of desired anticorrosive properties. In addition, a coated metal substrate and method for inhibiting corrosion of a metal substrate that apply the corrosion resistant coating composition in any of its embodiments are disclosed.

A coating used in a vapor-oxidative atmosphere has a first layer including SIALON and a second layer covering the first layer and being exposed to the atmosphere, the second layer including mullite, wherein the first layer and the second layer get in contact with each other.

The invention relates to compositions, methods and preparation of such compositions to protect metals from corrosion, especially acid corrosion. The compositions of this invention may be added to acids to protect metals from their corrosive influence, particularly at elevated temperatures. These compositions are of particular utility in the oil and gas (petroleum) industry. Also disclosed are corrosion inhibition intensifiers to enhance the corrosion inhibition properties of other corrosion inhibitors. Formulations which control ferric ions in acidic solutions are also disclosed. These may be combined with inhibited acids and some compositions provide both corrosion inhibition and ferric ion control.

The present invention relates to a method for coating AI-Cr-0 coatings with the help of a PVD-coating process. The PVD-coating process is performed with the help of Al and Cr comprising targets which are doped with Si. The doping of Si prevents the forming of oxide islands on the target during the reactive coating process.

The invention relates to a method for creating a diffused thin film surface treatments on one or more interior surfaces of closed or partially closed fluid transport or processing systems providing improved surface prophylaxis against fouling. The method involves contacting the interior surfaces to be treated with a metal compound composition, and converting the metal compound composition to metal oxide for example by heating the surfaces to the desired temperature after all or a part of the system has been assembled. Embodiments of the present invention can be performed in situ on existing fluid processing or transport systems, which minimizes the disruption to the surface treatment created by welds, joints, flanges, and damage caused by or during the system assembly process.

An overcoatable primer coating composition comprising i) a solvent-borne epoxy functional acrylic binder formed from glycidyl methacrylate and at least one further ethylenically unsaturated monomer; and ii) a crosslinker comprising a polyamine. The invention extends to a coating system comprising the overcoatable primer coating composition and an overcoat coating composition.

Corrosion to a metal surface in contact with corrosion forming components within an aqueous-based fluid system may be decreased, prevented, and/or inhibited by contacting the metal surface(s) with apatite forming components and forming at least one apatite species on the surface with the apatite forming components. The apatite forming components may be or include phosphates, organophosphates and combinations thereof. In a non-limiting embodiment, the apatite forming components may further include fluorides, chlorides, calcium, and combinations thereof.

The present application is directed to chromium-free anticorrosive coating composition and article made therefrom. The chromium-free anticorrosive coating composition comprises Component A, comprising a film-forming composition, a corrosion inhibiting composition, optional carriers and additional additives, wherein the corrosion inhibiting composition comprises at least one lithium-containing metal compound having a spatially stable crystalline structure, and at least one aluminum-containing phosphate; and optionally Component B, comprising a curing agent. The chromium-free anticorrosive coating composition according to the present application may be used as a primer or a direct-to-metal coating, especially suitable for a primer in a wet-on-wet system. The present application further discloses an article, comprising a metal substrate; and a coating formed of the above chromium-free anticorrosive coating composition which is directly applied to the metal substrate.

Thermal spray coating obtained from a thermal spray powder material containing at least one of Aluminum-containing particles, Magnesium-containing particles, and Titanium-containing particles mechanically alloyed to a transition metal. The coating includes Aluminum, Magnesium, or Titanium alloy portions alloyed to the transition metal. The thermal spray powder is obtained of Aluminum, Magnesium, or Titanium containing particles mechanically alloyed to a transition metal.

The present application is directed to chromium-free anticorrosive coating composition and article made therefrom. The chromium-free anticorrosive coating composition comprises Component A, comprising a film-forming composition, a corrosion inhibiting composition, optional carriers and additional additives, wherein the corrosion inhibiting composition comprises anti-rust particles containing at least one phosphate compound of lithium and having a lithium content of at least 1.0% by weight; and optionally Component B, comprising a curing agent. The chromium-free anticorrosive coating composition according to the present application may be used as a primer or a direct-to-metal coating. The present application further discloses an article, comprising a metal substrate; and a coating formed of the above chromium-free anticorrosive coating composition which is directly applied to the metal substrate.