A corrosion-protecting layer system, e.g., for a bearing component used in a wind turbine, includes a base layer that contains polyurethane, zinc, and vinylphosphonic acid or silane. An intermediate layer is formed on the base layer and contains polyurethane and zinc. A top layer is formed on the intermediate layer and contains polyurethane and micaceous iron oxide. A sealing layer is formed on the top layer and contains polyurethane.

Provided is a resin composition for an under coat of an UV coating layer and a coated steel sheet using the resin composition. The coated steel sheet comprises a material steel sheet; an under coat layer including a cured product of a resin composition for the under coat layer which contains a main resin and a metal powder, the under coat layer being formed on one side or both sides of the material steel sheet; and a top coat layer formed on the under coat layer and containing a radical compound, thereby providing a superior appearance, scratch resistance, corrosion resistance and superior weldability.

A highly durable spring of the present invention includes a single-layer coating film with a thickness of 450 m or less, in which the coating film contains an epoxy resin, a phenolic resin, and zinc. The coating film has high corrosion resistance and chipping resistance even if it is a one thin layer with a thickness of 450 m or less. A method of coating a highly durable spring of the present invention includes an application process in which an epoxy resin-based powder coating material which contains an epoxy resin, a phenolic resin, and zinc and is produced by a melt kneading method is applied to a surface of a spring on which a coating-film is formed and a baking process in which the applied epoxy resin-based powder coating material is baked.

The present invention is directed towards curable film-forming coating compositions comprising metal particles; an alkaline earth metal compound comprising an alkaline earth metal oxide, an alkaline earth metal carbonate, an alkaline earth metal hydroxide, an alkaline earth metal sulfate, an alkaline earth metal monocarboxylate, an alkaline earth metal phosphate, or combinations thereof; and an organic film-forming binder. Also disclosed are methods of making curable film-forming coating compositions, methods of coating substrates, and coated substrates resulting therefrom.

The present disclosure is directed towards a coated metal substrate comprising a first coating layer comprising zinc particles and a binder comprising a first organic film-forming binder or an inorganic binder, wherein the first coating layer comprises zinc particles in an amount of at least 75% by weight, based on the total weight of the first coating layer; a second coating layer on the first coating layer, the second coating layer comprising aluminum metal particles, an alkaline earth metal compound, and a second organic binder; and optionally, a third coating layer. Also disclosed are systems and methods for coating metal substrates.

The present invention is directed towards curable film-forming compositions comprising metal particles; an alkaline earth metal compound comprising an alkaline earth metal oxide, an alkaline earth metal carbonate, an alkaline earth metal hydroxide, an alkaline earth metal sulfate, an alkaline earth metal monocarboxylate, an alkaline earth metal phosphate, or combinations thereof; and an organic film-forming binder. Also disclosed are methods of making curable film-forming compositions, methods of coating substrates, and coated substrates resulting therefrom.

A process includes combining a copolymer and mono- or di-valent metal ions to form a mixture, wherein the copolymer has from about 70 to about 98 wt % of an alpha-olefin moiety and about 2 to about 30 wt % of a (meth)acrylate moiety; reactively extruding the mixture to form a neutralized copolymer having a melt flow index of from about 5 to about 1500 g/10 min, wherein about 2 to about 50 wt % of the (meth)acrylate moiety is neutralized to form a mono- or di-valent metal salt present in an amount of from about 0.2 to about 20% based on the total (meth)acrylic acid content of the copolymer; and grinding the neutralized copolymer to form the powder having a Dv50 particle size of from about 10 to about 600 m as determined using ASTM D5861, wherein the process is free of utilizing a liquid and/or a slurry.

A chemical composition comprising a mixture of a non-curing organic polymer base with a viscosity between 300 and 10,000 centipoises at 20 C. and a molecular weight of between 1,000 and 100,000. Into the base is mixed at least one of: metal particles (coated or uncoated), inert particles and non-metal corrosion inhibitors such that reaches a viscosity of between 9,000 and 10,000,000 centipoises. The result is a paste that is useful in applying to metal aircraft parts to help prevent corrosion, including galvanic corrosion.

The present invention concerns anti-corrosive coating compositions, in particular coating compositions for protecting iron and steel structures. In particular, the present invention relates to coating compositions comprising particulate zinc, conductive pigments, and microspheres. The invention furthermore concerns a kit of parts containing the composition, a method for its application, as well as metal structures coated with the composition.

Zinc containing, or zinc rich powder coating compositions and methods of using the compositions, making the compositions, and applying the compositions to a substrate. The coating compositions may also comprise a film forming resin, and a cross linker. Substrates may be coated by contacting a least a portion of the substrate with the coating composition and curing the composition to form a coating layer. The coating provides a durable weather resistant layer to the substrates and reduces the potential for delamination of topcoats.