The disclosure relates to systems, methods and compositions for fabricating composite component using additive manufacturing (AM). Specifically, the disclosure is directed to methods, systems and compositions for the fabrication of composite components having improved or modulated thermo-mechanical properties, as well as derivative dielectric strength, using for example, inkjet printing.

An antimicrobial composition is disclosed. The antimicrobial coating composition includes at least one cured phase change ink which may include one or more crosslinked polymers, a photoinitiator, a wax, a gellant, and an antimicrobial additive. The composition also includes an engineered surface topography formed by the cured phase change ink. A method of preparing a textured antimicrobial surface is also disclosed. The method may include designing a template having a texture, printing the template onto a substrate using an uncured antimicrobial ink, and providing a light source to crosslink the uncured antimicrobial ink.

An antimicrobial composition is disclosed. The antimicrobial coating composition includes at least one cured phase change ink which may include one or more crosslinked polymers, a photoinitiator, a wax, a gellant, and an antimicrobial additive. The composition also includes an engineered surface topography formed by the cured phase change ink. A method of preparing a textured antimicrobial surface is also disclosed. The method may include designing a template having a texture, printing the template onto a substrate using an uncured antimicrobial ink, and providing a light source to crosslink the uncured antimicrobial ink.

There is provided a rubber composition for additive manufacturing that allows a rubber shaped article to be favorably produced using an additive manufacturing apparatus, and allows the obtained rubber shaped article to achieve both high mechanical strength and excellent elongation. The rubber composition for additive manufacturing comprises a liquid rubber, an amine-based urethane acrylate oligomer, and a monomer, wherein a total content of the amine-based urethane acrylate oligomer and the monomer is 30 parts by mass or more, per 100 parts by mass of the liquid rubber.

There is provided a rubber composition for additive manufacturing that allows a rubber shaped article to be favorably produced using an additive manufacturing apparatus, and allows the obtained rubber shaped article to achieve both high mechanical strength and excellent elongation. The rubber composition for additive manufacturing comprises a liquid rubber, an amine-based urethane acrylate oligomer, and a monomer, wherein a total content of the amine-based urethane acrylate oligomer and the monomer is 30 parts by mass or more, per 100 parts by mass of the liquid rubber.

A radiation-curable ink jet composition includes vinyl methyl oxazolidinone and a vinyl ether group-containing (meth)acrylate represented by the following formula (1):
H.sub.2C═CR.sup.1—CO—OR.sup.2—O—CH═CH—R.sup.3
(where, R.sup.1 is a hydrogen atom or a methyl group, R.sup.2 is a divalent C2-C20 organic residue, and R.sup.3 is a hydrogen atom or a monovalent C1-C11 organic residue).

A radiation-curable ink jet composition includes vinyl methyl oxazolidinone and a vinyl ether group-containing (meth)acrylate represented by the following formula (1):
H.sub.2C═CR.sup.1—CO—OR.sup.2—O—CH═CH—R.sup.3
(where, R.sup.1 is a hydrogen atom or a methyl group, R.sup.2 is a divalent C2-C20 organic residue, and R.sup.3 is a hydrogen atom or a monovalent C1-C11 organic residue).

This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.

This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.

A composition, method, and system for directly printing and creating complete functional 3D electronic circuits and devices without any thermal or laser post-processing treatment, by using at least Triphenylamine (TPA) as a powder binding agent. The composition can have mechanical characteristics that allow it to be melted and extruded on a structure, and electrical properties that allow it to function as at least one of a conductor, insulator, resistor, p-type semiconductor, n-type semiconductor, or capacitor.