Systems and methods achieve the conversion of polymer containing material into petroleum products such as hydrocarbon gas, wax, crude oil and diesel. The reactor and its system are designed to subject the polymer containing material to pyrolysis in a way that results in a higher petroleum product yield than conventional existing systems. The system has controls which allow for the heating temperature, rotation of the body, and throughput rate, to be adjusted depending on the reaction time required for the material inside the reactor. The condensing system is able to separate the products into the desired petroleum products by percentage output ranging from wax to crude-like oil to diesel-quality oil.

Systems and methods achieve the conversion of polymer containing material into petroleum products such as hydrocarbon gas, wax, crude oil and diesel. The reactor and its system are designed to subject the polymer containing material to pyrolysis in a way that results in a higher petroleum product yield than conventional existing systems. The system has controls which allow for the heating temperature, rotation of the body, and throughput rate, to be adjusted depending on the reaction time required for the material inside the reactor. The condensing system is able to separate the products into the desired petroleum products by percentage output ranging from wax to crude-like oil to diesel-quality oil.

A system for converting waste plastic material to petrochemicals. The system including a feed inlet and distributor zone, a raked film reaction section located below the feed inlet and distributor zone, and a stirred tank reaction section located below the raked film reaction section.

A system for converting waste plastic material to petrochemicals. The system including a feed inlet and distributor zone, a raked film reaction section located below the feed inlet and distributor zone, and a stirred tank reaction section located below the raked film reaction section.

An improved reactor vessel for processing (recycling and upcycling) of plastics includes a shear plate assembly disposed on a rotatable shaft concentrically disposed within a cylindrical reactor vessel. The shear plates are spaced from the vessel wall to generate a predetermined strain rate between the shear plate and the inner wall via Couette flow, enhancing efficiency of the reaction.

An improved reactor vessel for processing (recycling and upcycling) of plastics includes a shear plate assembly disposed on a rotatable shaft concentrically disposed within a cylindrical reactor vessel. The shear plates are spaced from the vessel wall to generate a predetermined strain rate between the shear plate and the inner wall via Couette flow, enhancing efficiency of the reaction.

A method for pyrolysis of a mass of waste material, includes: providing a screw arrangement adapted to supply heat to the mass by mechanical shear; providing a reactor after the screw arrangement, adapted to supply heat to the mass in the absence of oxygen by heating the reactor wall; heating the mass to an exit temperature and increasing the pressure to an exit pressure in the screw arrangement; thermally degrading the mass in the reactor. The mass is brought into an extreme condition at the exit temperature and exit pressure by the screw arrangement, such that during the pressure drop pyrolysis occurs, thereby forming gaseous hydrocarbons within the connecting element.

A method for pyrolysis of a mass of waste material, includes: providing a screw arrangement adapted to supply heat to the mass by mechanical shear; providing a reactor after the screw arrangement, adapted to supply heat to the mass in the absence of oxygen by heating the reactor wall; heating the mass to an exit temperature and increasing the pressure to an exit pressure in the screw arrangement; thermally degrading the mass in the reactor. The mass is brought into an extreme condition at the exit temperature and exit pressure by the screw arrangement, such that during the pressure drop pyrolysis occurs, thereby forming gaseous hydrocarbons within the connecting element.

An improved reactor vessel for processing (recycling and upcycling) of plastics includes a shear plate assembly disposed on a rotatable shaft concentrically disposed within a cylindrical reactor vessel. The shear plates are spaced from the vessel wall to generate a predetermined strain rate between the shear plate and the inner wall via Couette flow, enhancing efficiency of the reaction.

An improved reactor vessel for processing (recycling and upcycling) of plastics includes a shear plate assembly disposed on a rotatable shaft concentrically disposed within a cylindrical reactor vessel. The shear plates are spaced from the vessel wall to generate a predetermined strain rate between the shear plate and the inner wall via Couette flow, enhancing efficiency of the reaction.