A bifunctional catalyst for example for conversion of oxygenates, the bifunctional catalyst comprising zeolite, alumina binder, Zn and P, wherein Zn is present at least partly as ZnAl.sub.2O.sub.4.

A process plant and a process for production of a hydrocarbon fraction suitable for use as jet fuel from a feedstock being a renewable feedstock or an oxygenate feedstock, including combining the feedstock with an amount of a hydrocracked intermediate product and optionally an additional liquid diluent, to form a combined feedstock, directing the combined feedstock to contact a material catalytically active in hydrodeoxygenation under hydrotreating conditions to provide a hydrodeoxygenated intermediate product, separating the hydrodeoxygenated intermediate product in at least two fractions; a vapor fraction and a liquid fraction, directing at least an amount of the liquid fraction to contact a material catalytically active in isomerization under isomerization conditions to provide an isomerized intermediate product, fractionating said isomerized intermediate product to provide at least a hydrocarbon suitable for use as jet fuel and a bottom fraction, hydrocracking the bottom fraction to provide the hydrocracked intermediate product.

A process plant and a process for production of a hydrocarbon fraction suitable for use as jet fuel from an oxygenate feedstock, which may be a feedstock being a renewable feedstock, including combining the feedstock with a diluent hydrocarbon stream to form a hydrotreatment feed stream to contact a material catalytically active in hydrotreatment under hydrotreating conditions to provide a hydrotreated intermediate product, directing at least an amount of said hydrotreated intermediate product to contact a material catalytically active in hydrocracking under hydrocracking conditions to provide a hydrocracked intermediate product, separating the hydrocracked intermediate product in a hydrocracked intermediate liquid fraction and a gaseous fraction, directing at least an amount of said hydrocracked intermediate liquid fraction to contact a material catalytically active in hydrodearomatization under hydrodearomatization conditions to provide a treated product comprising the hydrocarbon fraction suitable for use as jet fuel.

A process plant and a process for production of a hydrocarbon suitable for use as jet fuel from a feedstock being a renewable feedstock or an oxygenate feedstock, including combining the renewable feedstock with an amount of a hydrocracked intermediate product, directing it to contact a material catalytically active in hydrodeoxygenation under hydrodeoxygenation conditions to provide a hydrodeoxygenated intermediate product, fractionating the hydrodeoxygenated intermediate product in at least two fractions including a first fraction of which at least 90% boils below a defined boiling point and a second fraction of which at least 90% boils above the defined boiling point, directing at least an amount of the second fraction to contact a material catalytically active in hydrocracking under hydrocracking conditions to provide the hydrocracked intermediate product, the process being suited for efficiently converting the upper-boiling point of an oxygenate feedstock such as a renewable feedstocks to a lower boiling product.

A process plant and a process for production of a hydrocarbon suitable for use as jet fuel from a feedstock being a renewable feedstock or an oxygenate feedstock, including combining the feedstock with an amount of a liquid diluent, directing it to contact a material catalytically active in hydrodeoxygenation under hydrotreating conditions to provide a hydrodeoxygenated intermediate product, directing at least an amount of the hydrodeoxygenated intermediate product to contact a material catalytically active in hydrocracking under hydrocracking conditions providing the hydrocracked intermediate product, separating the hydrocracked intermediate product in a vapor fraction and a liquid fraction, directing at least an amount of the liquid hydrocracked product to contact a material catalytically active in isomerization under isomerization conditions to provide an isomerized intermediate product, and fractionating the isomerized intermediate product to provide at least a hydrocarbon suitable for use as jet fuel.

The present invention provides methods, reactor systems and catalysts for converting biomass and biomass-derived feedstocks to C.sub.8+ hydrocarbons using heterogenous catalysts. The product stream may be separated and further processed for use in chemical applications, or as a neat fuel or a blending component in jet fuel and diesel fuel, or as heavy oils for lubricant and/or fuel oil applications.

A method is disclosed of purifying a recycled or renewable organic material, wherein the recycled or renewable organic material includes more than 1 ppm silicon as silicon compounds. Exemplary steps include (a) providing the recycled or renewable organic material; (b) heat treating the recycled or renewable organic material to form a heat treated recycled or renewable organic material, wherein the at least part of silicon compounds present in the recycled or renewable organic material are converted to volatile silicon compounds, and (c) evaporating volatile silicon compounds from the heat treated recycled or renewable organic material to obtain recycled or renewable organic material fraction containing less silicon than the recycled or renewable organic material provided in step (a).

A method is disclosed of purifying a recycled or renewable organic material, wherein the recycled or renewable organic material contains more than 20 ppm Cl. Exemplary methods include (a) providing the recycled or renewable organic material; (b) purifying the organic recycled or renewable organic material to obtain a purified recycled or renewable organic material, and (c) hydrotreating the purified recycled or renewable organic material in a presence of a hydrotreating catalyst at a temperature from 270 to 380° C. under pressure from 4 to 20 MPa and under continuous hydrogen flow; to obtain purified hydrotreated recycled or renewable organic material.

A bifunctional catalyst for example for conversion of oxygenates, said bifunctional catalyst comprising zeolite, alumina binder, Zn and P, wherein Zn is present at least partly as ZnAl.sub.2O.sub.4.

Bimetallic catalysts for the hydrodeoxygenation (HDO) conversion of lignin into useful hydrocarbons are provided. The catalysts are bifunctional bimetallic ruthenium catalysts Ru-M/X.sup.+Y comprising a metal M such as iron (Fe), nickel (Ni), copper (Cu) or zinc (Zn), zeolite Y and cation X.sup.+ (e.g. H.sup.+) associated with zeolite Y.