An external catalyst cooler arrangement for an FCC regenerator improves the operation of the catalyst cooler by the use of a heat removal unit design utilizing a central supply tube and central heat removal conduit surrounded by external heat removal tubes connected directly to the central heat removal conduit.

A heat integration process across two or more industrial processes including a first process in which a hydrocarbon feed is contacted with a regenerated catalyst, passing the hydrocarbon feed and the catalyst admixed therewith through the reactor, thereby converting the hydrocarbon feed and deactivating the catalyst by deposition of carbonaceous deposits thereon, separating the deactivated catalyst from the converted hydrocarbon feed, passing the deactivated catalyst to a regenerator vessel wherein deposits are removed from the deactivated catalyst under exothermic process conditions by means of a regenerating medium, thereby regenerating and heating the catalyst, and passing the regenerated hot catalyst to the upstream section of the reactor, wherein a chemical feedstock for a second process is passed through a heat exchange system in direct contact with the regenerator vessel in order to provide heat to said chemical feedstock and second process.

The present invention relates to a process of increasing syngas production during an upgradation process of petroleum residual oil by circulation of rejuvenated upgrading material through a heat removal zone such as an Auxiliary Reformer and by regeneration of spent upgrading material.

A catalyst cooler for cooling regenerated catalyst in a regenerator associated with a fluid catalytic cracking unit. The catalyst cooler includes a first passage for transporting hot regenerated catalyst away from the regenerator and a second passage for returning cooled regenerated catalyst to the regenerator. The catalyst cooler also includes at least one heat exchanger. The second passage may be disposed within the first passage, or the first and second passage may each occupy a portion of a horizontal cross section of the catalyst cooler.

A process for catalytic conversion of low value hydrocarbon streams to light olefins in comparatively higher yields is disclosed. Propylene is obtained in amounts higher than 20 wt. % and ethylene higher than 6 wt. %. The process is carried out in a preheated cracking reactor having a single riser and circulating an FCC catalyst. The riser is divided into three temperature zones in which different hydrocarbon feeds are introduced. An oxygenate feed is introduced in the operative top zone in the riser. Heat for the endothermic cracking is obtained by the exothermic reaction of converting the oxygenate feed into gas and/or from a regenerator in which the spent FCC catalyst is burnt.

A method for forming light olefins may include reacting a feed stream in the presence of a catalyst in a reactor to form a product stream, separating at least a portion of the product stream from the catalyst, and passing the catalyst to a catalyst processing portion of the reactor system and processing the catalyst to produce a processed catalyst and a flue gas. The catalyst may be heated, coke may be removed from the catalyst, or both, in a combustor in the catalyst processing portion. The method may further comprise separating the catalyst from the flue gas, and passing the flue gas though a heat exchanger system to cool the flue gas. Heat may be exchanged from the flue gas to an oxygen-containing gas in an inlet stream. The oxygen-containing gas may exit the heat exchanger system in a first stream and a second stream. The oxygen-containing gas in the first stream may have a temperature greater than that of the oxygen-containing gas in the second stream. The method may further comprise passing the oxygen-containing gas in the first stream directly to the combustor, and passing the oxygen-containing gas in the second stream to one or more of a catalyst transport pipe as a solid transport fluid, or an oxygen treatment zone.

A method for thermal processing and catalytic cracking of a biomass to effect distillate oil recovery can include, particle size reduction. slurrying the biomass with a carrier fluid to create a reaction mixture, slurrying a catalyst with a carrier fluid to create a catalyst slurry, heating the reaction mixture and/or the catalyst slurry, and depolymerizing the reaction mixture with the catalyst. The reaction mixture can undergo distillation and fractionation to produce distillate fractions that include naphtha, kerosene, and diesel. In some embodiments, thermal processing and catalytic cracking includes vaporization of the biomass followed by distillation and fractionation. In some embodiments, a resulting distillate can be used as a carrier fluid. In some embodiments, the method can include desulfurization, dehydration, and/or decontamination.

A process for separating carbon dioxide from a waste gas of a fluid catalytic cracking installation including converting at least a portion of the carbon monoxide of the waste gas into carbon dioxide to form a flow enriched in carbon dioxide, separating at least a portion of the flow enriched in carbon dioxide to form a gas enriched in carbon dioxide and depleted in nitrogen and a gas rich in nitrogen and depleted in carbon dioxide, and at least a portion of the gas enriched in carbon dioxide and depleted in nitrogen is separated by way of separation at a temperature of less than 0 C. to form a fluid rich in carbon dioxide and a fluid depleted in carbon dioxide and sending a gas containing at least 90% oxygen to combustion.

A method for thermal processing and catalytic cracking of a biomass to effect distillate oil recovery can include particle size reduction, slurrying the biomass with a carrier fluid to create a reaction mixture, slurrying a catalyst with a carrier fluid to create a catalyst slurry, heating the reaction mixture and/or the catalyst slurry, and depolymerizing the reaction mixture with the catalyst. The reaction mixture can undergo distillation and fractionation to produce distillate fractions that include naphtha, kerosene, and diesel. In some embodiments, thermal processing and catalytic cracking includes vaporization of the biomass followed by distillation and fractionation. In some embodiments, a resulting distillate can be used as a carrier fluid. In some embodiments, the method can include desulfurization, dehydration, and/or decontamination.

A process for regenerating catalyst from a fluidized catalytic process comprising is disclosed. The process comprises providing an oxygen stream and a preheated carbon dioxide recycle stream and mixing the oxygen stream and the preheated carbon dioxide recycle stream to provide a carbon dioxide rich oxidation stream. The carbon dioxide rich oxidation stream is passed to a regenerator unit to provide a carbon dioxide rich flue gas stream. One or more of a sulfur-containing compound, a nitrogen-containing compound, or both in the carbon dioxide rich flue gas stream is reacted with a reactant in a decontamination reactor to form a reactor effluent stream comprising reactant salt. The reactor effluent stream is filtered to remove the reactant salt and catalyst fines to produce a filtered reactor effluent stream. A carbon dioxide recycle stream is taken from the filtered reactor effluent stream.