Producing C5 olefins from steam cracker C5 feeds may include reacting a mixed hydrocarbon stream comprising cyclopentadiene, C5 olefins, and C6+ hydrocarbons in a dimerization reactor where cyclopentadiene is dimerized to dicyclopentadiene. The dimerization reactor effluent may be separated into a fraction comprising the C6+ hydrocarbons and dicyclopentadiene and a second fraction comprising C5 olefins and C5 dienes. The second fraction, a saturated hydrocarbon diluent stream, and hydrogen may be fed to a catalytic distillation reactor system for concurrently separating linear C5 olefins from saturated hydrocarbon diluent, cyclic C5 olefins, and C5 dienes contained in the second fraction and selectively hydrogenating C5 dienes. An overhead distillate including the linear C5 olefins and a bottoms product including cyclic C5 olefins are recovered from the catalytic distillation reactor system. Other aspects of the C5 olefin systems and processes, including catalyst configurations and control schemes, are also described.

Producing C5 olefins from steam cracker C5 feeds may include reacting a mixed hydrocarbon stream comprising cyclopentadiene, C5 olefins, and C6+ hydrocarbons in a dimerization reactor where cyclopentadiene is dimerized to dicyclopentadiene. The dimerization reactor effluent may be separated into a fraction comprising the C6+ hydrocarbons and dicyclopentadiene and a second fraction comprising C5 olefins and C5 dienes. The second fraction, a saturated hydrocarbon diluent stream, and hydrogen may be fed to a catalytic distillation reactor system for concurrently separating linear C5 olefins from saturated hydrocarbon diluent, cyclic C5 olefins, and C5 dienes contained in the second fraction and selectively hydrogenating C5 dienes. An overhead distillate including the linear C5 olefins and a bottoms product including cyclic C5 olefins are recovered from the catalytic distillation reactor system. Other aspects of the C5 olefin systems and processes, including catalyst configurations and control schemes, are also described.

The presently disclosed subject matter provides methods for producing olefins and/or aromatics from coker naphtha. In a non-limiting embodiment, a method for producing aromatics includes hydrogenating the coker naphtha stream in the presence of a first catalyst to remove diolefins and sulfur, if any, to obtain a hydrogenated stream and subjecting the hydrogenated stream to aromatization in the presence of a second catalyst to produce an aromatic-rich stream that includes benzene, toluene and xylene. In certain embodiments, a method for producing olefins includes hydrogenating the coker naphtha stream in the presence of a first catalyst to remove diolefins and sulfur, if any, to obtain a hydrogenated stream and subjecting the hydrogenated stream to catalytic cracking in the presence of a second catalyst to produce an olefin-rich stream that includes ethylene, propylene and aromatics.

The presently disclosed subject matter provides methods for producing olefins and/or aromatics from coker naphtha. In a non-limiting embodiment, a method for producing aromatics includes hydrogenating the coker naphtha stream in the presence of a first catalyst to remove diolefins and sulfur, if any, to obtain a hydrogenated stream and subjecting the hydrogenated stream to aromatization in the presence of a second catalyst to produce an aromatic-rich stream that includes benzene, toluene and xylene. In certain embodiments, a method for producing olefins includes hydrogenating the coker naphtha stream in the presence of a first catalyst to remove diolefins and sulfur, if any, to obtain a hydrogenated stream and subjecting the hydrogenated stream to catalytic cracking in the presence of a second catalyst to produce an olefin-rich stream that includes ethylene, propylene and aromatics.

A catalyst comprising palladium, a porous support comprising at least one refractory oxide selected from the group constituted by silica, alumina and silica-alumina, the palladium content in the catalyst being in the range 0.01% to 2% by weight with respect to the total catalyst weight, at least 80% by weight of the palladium being distributed in a crust at the periphery of said support, the thickness of said crust being in the range 20 to 100 m, characterized in that said support is in the form of an extrudate and in that said support comprises a specific surface area in the range 165 to 250 m.sup.2/g.

A catalyst comprising palladium, a porous support comprising at least one refractory oxide selected from the group constituted by silica, alumina and silica-alumina, the palladium content in the catalyst being in the range 0.01% to 2% by weight with respect to the total catalyst weight, at least 80% by weight of the palladium being distributed in a crust at the periphery of said support, the thickness of said crust being in the range 20 to 100 m, characterized in that said support is in the form of an extrudate and in that said support comprises a specific surface area in the range 165 to 250 m.sup.2/g.

Presented is a selective hydrogenation catalyst and a method of making the catalyst. The catalyst comprises a carrier containing bi-metallic nanoparticles. The nanoparticles comprise a silver component and a palladium component. The catalyst is made by incorporating an aqueous dispersion of the bi-metallic nanoparticles onto a catalyst carrier followed by drying and calcining the carrier having incorporated therein the dispersion. The catalyst is used in the selective hydrogenation of highly unsaturated hydrocarbons contained olefin product streams.

A catalyst comprises an active phase constituted by palladium, and a porous support comprising at least one refractory oxide selected from the group constituted by silica, alumina and silica-alumina, in which: the palladium content in the catalyst is in the range 0.0025% to 1% by weight with respect to the total weight of catalyst; at least 80% by weight of the palladium is distributed in a crust at the periphery of the porous support, the thickness of said crust being in the range 25 to 500 m; the specific surface area of the porous support is in the range 1 to 50 m.sup.2/g; the metallic dispersion D of the palladium is less than 20%.

A catalyst comprises an active phase constituted by palladium, and a porous support comprising at least one refractory oxide selected from the group constituted by silica, alumina and silica-alumina, in which: the palladium content in the catalyst is in the range 0.0025% to 1% by weight with respect to the total weight of catalyst; at least 80% by weight of the palladium is distributed in a crust at the periphery of the porous support, the thickness of said crust being in the range 25 to 500 m; the specific surface area of the porous support is in the range 1 to 50 m.sup.2/g; the metallic dispersion D of the palladium is less than 20%.

The present invention provides a two-stage process for removing polyunsaturated hydrocarbons from C4 hydrocarbon streams that, in addition to C4 hydrocarbons, also contain C5 hydrocarbons and mercaptans and/or disulfides.