The present invention provides apparatuses and processes for producing high octane fuel from synthesis gas. The process combines transalkylation and zeolite-forming/aromatization in conjunction with a single recycle loop configuration in order to effectively promote the fuel quality, particularly octane rating. The process involves adding a step for enriching octane of the fuel coming from the single recycle loop process. Preferably, the enrichment step takes place in an octane enrichment reactor containing two different catalysts, a zeolite-forming/aromatization catalyst followed by a transalkylation catalyst. The final fuel product preferably has an octane of about 92 to about 112.

The invention relates to a method of making a reinforced catalytic microporous and/or mesoporous bound composition comprising the steps of: providing a pre-formed catalytic crystalline material; mixing the catalytic crystalline material with water, a metal oxide binder, and a reinforcing glass fiber to form an extrudable composition; extruding the extrudable slurry under conditions sufficient to form the reinforced catalytic bound extrudate; and calcining the reinforced catalytic bound extrudate at a temperature and for a time sufficient to form a calcined reinforced catalytic bound catalyst. Advantageously, the reinforcing glass fiber can have a diameter from 5-100 microns and a length-to-diameter ratio from 300:1-3000:1 and can be present in an amount from about 1-50 parts, based on about 1000 parts combined of catalytic crystalline material and metal oxide binder.

The invention relates to a method of making a reinforced catalytic microporous and/or mesoporous bound composition comprising the steps of: providing a pre-formed catalytic crystalline material; mixing the catalytic crystalline material with water, a metal oxide binder, and a reinforcing glass fiber to form an extrudable composition; extruding the extrudable slurry under conditions sufficient to form the reinforced catalytic bound extrudate; and calcining the reinforced catalytic bound extrudate at a temperature and for a time sufficient to form a calcined reinforced catalytic bound catalyst. Advantageously, the reinforcing glass fiber can have a diameter from 5-100 microns and a length-to-diameter ratio from 300:1-3000:1 and can be present in an amount from about 1-50 parts, based on about 1000 parts combined of catalytic crystalline material and metal oxide binder.

The present invention provides a microcrystalline wax having a needle penetration according to ASTM D-1321 at 25° C. of more than 1, a crystallinity according to XRD between 5 and 70%, an initial boiling point of less than 500° C., a congealing point in the range of from 60 to 120° C., an oil content according to ASTM D-721 of more than 2 wt. %, wherein the microcrystalline wax has a fraction up to C40 having at least 5 wt % of multiple methyl-branched paraffins as determined with GC×GC.

The present invention provides a microcrystalline wax having a needle penetration according to ASTM D-1321 at 25° C. of more than 1, a crystallinity according to XRD between 5 and 70%, an initial boiling point of less than 500° C., a congealing point in the range of from 60 to 120° C., an oil content according to ASTM D-721 of more than 2 wt. %, wherein the microcrystalline wax has a fraction up to C40 having at least 5 wt % of multiple methyl-branched paraffins as determined with GC×GC.

Methods are provided for processing a gas oil boiling range feedstock, such as a vacuum gas oil, in a single reaction stage and/or without performing intermediate separations. The methods are suitable for forming lubricants and distillate fuels while reducing or minimizing the production of lower boiling products such as naphtha and light ends. The methods can provide desirable yields of distillate fuels and lubricant base oils without requiring separate catalyst beds or stages for dewaxing and hydrocracking. The methods are based in part on use of a dewaxing catalyst that is tolerant of sour processing environments while still providing desirable levels of activity for both feed conversion and feed isomerization.

A process for the production of a hydrocarbon fluid includes the step of catalytically hydrogenating a hydrocarbon cut in presence of both a dearomatization catalyst and a dewaxing catalyst in a single slurry reactor. A hydrocarbon fluid is also disclosed as being obtainable by the process.

A process for the production of a hydrocarbon fluid includes the step of catalytically hydrogenating a hydrocarbon cut in presence of both a dearomatization catalyst and a dewaxing catalyst in a single slurry reactor. A hydrocarbon fluid is also disclosed as being obtainable by the process.

A catalyst system comprising a combination of: 1) one or more catalyst compounds comprising at least one nitrogen linkage; 2) a support comprising an organosilica material, which is a mesoporous organosilica material; and 3) an optional activator. Useful catalysts include pyridyldiamido transition metal complexes, HN5 compounds, and bis(imino)pyridyl complexes. The organosilica material is a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2SiCH.sub.2].sub.3(1), where Z.sup.1 represents a hydrogen atom, a C.sub.1-C.sub.4alkyl group, or a bond to a silicon atom of another monomer and Z.sup.2 represents a hydroxyl group, a C1-C.sub.4alkoxy group, a C.sub.1-C.sub.6 alkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.

Provided herein is a unique process that prepares a saturated hydrocarbon mixture with well-controlled structural characteristics that address the performance requirements driven by the stricter environmental and fuel economy regulations for automotive engine oils. The process allows for the branching characteristics of the hydrocarbon molecules to be controlled so as to consistently provide a composition that has a surprising CCS viscosity at −35° C. (ASTM D5329) and Noack volatility (ASTM D5800) relationship. The process comprises providing a specific olefinic feedstock, oligomerizing in the presence of a BF.sub.3 catalyst, and hydroisomerizing in the presence of a noble-metal impregnated, 10-member ring zeolite catalyst.