An improved hydrotreating catalyst and process for making a base oil product wherein the catalyst comprises a base extrudate that includes a high nanopore volume amorphous silica alumina (ASA) and an alumina. The catalyst and process generally involve the use of a high nanopore volume ASA/alumina based catalyst to produce hydrotreated dewaxed base oil products by contacting the catalyst with a hydrocarbon feedstock. The catalyst base extrudate advantageously comprises an amorphous silica alumina having a pore volume in the 11-20 nm pore diameter range of 0.2 to 0.9 cc/g and an alumina having a pore volume in the 11-20 nm pore diameter range of 0.01 to 1.0 cc/g, with the base extrudate formed from the amorphous silica alumina and the alumina having a total pore volume in the 2-50 nm pore diameter range of 0.12 to 1.80 cc/g. The catalyst further comprises at least one modifier element from Groups 6 to 10 and Group 14 of the Periodic Table. The catalyst and process provide improved aromatics saturation.

A process and a system are used for production of multiple grades of ultralow aromatic solvents/chemicals having preferred boiling range, flash point and viscosity from different hydrocarbon streams. A plurality of hydrotreating steps are used to hydrotreat a plurality of hydrocarbon feedstocks in the presence of a hydrogen gas stream and a catalyst system. Further, at least one dissolved gas stripping step, at least one adsorption step, and a distillation step are included in the process. Desired iso-paraffin molecules are thereby preserved, and the undesired aromatic molecules are converted into desired naphthene molecules.

Processes and systems are disclosed for improving the yield from reforming processes. Aromatic complex bottoms, or a heavy fraction thereof, are subjected to hydrodearylation and hydrogenation to produce additional gasoline blending components and aromatic products.

A multi-phase combination reaction system has at least one fixed bed hydrogenation reactor. The fixed bed hydrogenation reactor has, arranged from top to bottom, a first hydrogenation reaction area, a gas-liquid separation area, a second hydrogenation reaction area and a third hydrogenation reaction area. The gas-liquid separation area is provided with a raw oil inlet. A hydrogen inlet is provided between the second hydrogenation reaction area and the third hydrogenation reaction area. The system is capable of simultaneously obtaining two fractions in one hydrogenation reactor.

A multi-phase combination reaction system has at least one fixed bed hydrogenation reactor. The fixed bed hydrogenation reactor has, arranged from top to bottom, a first hydrogenation reaction area, a gas-liquid separation area, a second hydrogenation reaction area and a third hydrogenation reaction area. The gas-liquid separation area is provided with a raw oil inlet. A hydrogen inlet is provided between the second hydrogenation reaction area and the third hydrogenation reaction area. The system is capable of simultaneously obtaining two fractions in one hydrogenation reactor.

An integrated process is provided herein having a first reaction zone to lower sulfur and nitrogen content of the initial feedstock to a target level to facilitate processing in a second reaction zone for deep hydrogenation. With the very low heteroatom content, noble metal catalyst materials used in the second reaction zone are protected and maximum saturation of aromatics is achieved. The processes and systems herein are suitable for converting certain heavy fractions, typically considered “low value” feedstocks, into higher value products including gasoline and diesel, and a hydrogen-rich, aromatic-lean heavy fraction suitable as feed for olefin production processes, or as a lubricant base oil.

Processes and systems are disclosed for improving the yield from reforming processes. Aromatic complex bottoms, or a heavy fraction thereof, are subjected to hydrodearylation and hydrogenation to produce additional gasoline blending components and aromatic products.

Provided here are systems and methods that integrate a hydrodearylation process and a hydrodealkylation process into an aromatic recovery complex. Various other embodiments may be disclosed and claimed.

Provided here are systems and methods that integrate a hydrodearylation process and a hydrodealkylation process into an aromatic recovery complex. Various other embodiments may be disclosed and claimed.

A method for making a fuel includes reacting a conjugated diene or a mixture of conjugated dienes with a catalyst selected from the group consisting of a low valent iron catalyst stabilized with a pyridineimine ligand, an iron precatalyst coordinated to the pyridineimine ligand that is activated with a reducing agent, a low oxidation state Fe complex stabilized with a pyridineimine ligand and a coordinating ligand, and combinations thereof, thereby forming a substituted cyclooctadiene. The substituted cyclooctadiene is then hydrogenated, thereby forming cyclooctane fuel.