Patent classifications
C10G69/10
Conversion of heavy fuel oil to chemicals
Processes and systems for converting high sulfur fuel oils to petrochemicals including hydrocracking the high sulfur fuel oil in a fuel oil hydrocracker to form a cracked fuel oil effluent, which may be separated into a light fraction and a heavy fraction. The heavy fraction may be gasified to produce a syngas, and the syngas or hydrogen recovered from the syngas may be fed to the fuel oil hydrocracker. The light fraction may be hydrocracked in a distillate hydrocracker to form a cracked effluent, which may be separated into a hydrogen fraction, a light hydrocarbon fraction, a light naphtha fraction, and a heavy naphtha fraction. The heavy naphtha fraction may be reformed to produce hydrogen and at least one of benzene, toluene, and xylenes. The light hydrocarbon fraction and/or the light naphtha fraction may be steam cracked to produce at least one of ethylene, propylene, benzene, toluene, and xylenes.
Process for production of base stocks
Base stocks having Group III/III+ characteristics are prepared from certain advantageous crude oils via simplified process configurations and/or under less severe process conditions. Crude oils comprising a vacuum gas oil (VGO) fraction having a ratio of a sum of paraffin content plus 1-Ring species content to multi-ring species content that is greater than or equal to about 1.5 are advantageous in this context. Other parameters such as API gravity and crude compositional ranges may also be considered for identifying advantageous crudes. In some instances, advantageous crudes are processed into Group III base stocks via a process configuration in which the crude oil is directly supplied to a hydroprocessing unit.
Process for production of base stocks
Base stocks having Group III/III+ characteristics are prepared from certain advantageous crude oils via simplified process configurations and/or under less severe process conditions. Crude oils comprising a vacuum gas oil (VGO) fraction having a ratio of a sum of paraffin content plus 1-Ring species content to multi-ring species content that is greater than or equal to about 1.5 are advantageous in this context. Other parameters such as API gravity and crude compositional ranges may also be considered for identifying advantageous crudes. In some instances, advantageous crudes are processed into Group III base stocks via a process configuration in which the crude oil is directly supplied to a hydroprocessing unit.
Process for the production of olefins and of middle distillates from a hydrocarbon effluent resulting from the fischer-tropsch synthesis
Process for the production of olefins and of middle distillates from a paraffinic feedstock, in which: a) a paraffinic feedstock resulting from a Fischer-Tropsch unit is recovered, the said feedstock containing a light fraction and a heavy fraction; b) the light fraction is sent to a catalytic cracking unit; c) the effluent resulting from the catalytic cracking unit is separated in a fractionation unit in order to obtain a fraction of light hydrocarbons, an olefinic fraction and a residual liquid fraction; d) the heavy fraction is sent to a hydrocracking/hydroisomerization unit; e) the effluent resulting from the hydrocracking/hydroisomerization unit is separated in a fractionation unit in order to obtain a middle distillates fraction, a naphtha cut having a maximum boiling point of less than 180 C. and an unconverted heavy fraction; f) a part of the naphtha cut resulting from the fractionation unit is sent to the catalytic cracking unit.
Process for the production of olefins and of middle distillates from a hydrocarbon effluent resulting from the fischer-tropsch synthesis
Process for the production of olefins and of middle distillates from a paraffinic feedstock, in which: a) a paraffinic feedstock resulting from a Fischer-Tropsch unit is recovered, the said feedstock containing a light fraction and a heavy fraction; b) the light fraction is sent to a catalytic cracking unit; c) the effluent resulting from the catalytic cracking unit is separated in a fractionation unit in order to obtain a fraction of light hydrocarbons, an olefinic fraction and a residual liquid fraction; d) the heavy fraction is sent to a hydrocracking/hydroisomerization unit; e) the effluent resulting from the hydrocracking/hydroisomerization unit is separated in a fractionation unit in order to obtain a middle distillates fraction, a naphtha cut having a maximum boiling point of less than 180 C. and an unconverted heavy fraction; f) a part of the naphtha cut resulting from the fractionation unit is sent to the catalytic cracking unit.
ISOMERIZATION AND CATALYTIC ACTIVATION OF PENTANE-ENRICHED HYDROCARBON MIXTURES
The present disclosure relates to processes that catalytically convert a hydrocarbon feed stream predominantly comprising both isopentane and n-pentane to yield upgraded hydrocarbon products that are suitable for use either as a blend component of liquid transportation fuels or as an intermediate in the production of other value-added chemicals. The hydrocarbon feed stream is isomerized in a first reaction zone to convert at least a portion of the n-pentane to isopentane, followed by catalytic-activation of the isomerization effluent in a second reaction zone with an activation catalyst to produce an activation effluent. The process increases the conversion of the hydrocarbon feed stream to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Certain embodiments provide for further upgrading of at least a portion of the activation effluent by either oligomerization or alkylation.
PROCESS USING MEMBRANES TO SEPARATE ALKANE ISOMERS USED IN STEAM CRACKING TO MAKE OLEFINS
Provided herein is a process for separating alkane isomers from a hydrocarbon mixture in an integrated refining unit, comprising: passing the hydrocarbon mixture through a normal alkane-selective membrane in a single stage to produce a normal alkane-enriched stream and a membrane reject stream; and feeding the normal alkane-enriched stream to a steam cracker to produce olefins; wherein the hydrocarbon mixture comprises n-paraffins and at least two of isoparaffins, cycloparaffins, and aromatics.
PROCESS USING MEMBRANES TO SEPARATE ALKANE ISOMERS USED IN STEAM CRACKING TO MAKE OLEFINS
Provided herein is a process for separating alkane isomers from a hydrocarbon mixture in an integrated refining unit, comprising: passing the hydrocarbon mixture through a normal alkane-selective membrane in a single stage to produce a normal alkane-enriched stream and a membrane reject stream; and feeding the normal alkane-enriched stream to a steam cracker to produce olefins; wherein the hydrocarbon mixture comprises n-paraffins and at least two of isoparaffins, cycloparaffins, and aromatics.
PROCESS FOR MANUFACTURING LUBRICATION BASE OILS
Methods and systems for manufacturing lubrication oils are disclosed. In one embodiment, a method for manufacturing a lubrication oil includes the steps of receiving into an adsorber unit an unconverted oil (UCO) feedstock comprising five and six ring polynuclear aromatic (PNA) compounds and contacting the UCO feedstock with an adsorbent to remove PNA compounds, thereby forming a treated UCO feedstock with a low concentration of five and six ring PNAs.
PROCESS FOR MANUFACTURING LUBRICATION BASE OILS
Methods and systems for manufacturing lubrication oils are disclosed. In one embodiment, a method for manufacturing a lubrication oil includes the steps of receiving into an adsorber unit an unconverted oil (UCO) feedstock comprising five and six ring polynuclear aromatic (PNA) compounds and contacting the UCO feedstock with an adsorbent to remove PNA compounds, thereby forming a treated UCO feedstock with a low concentration of five and six ring PNAs.