C10G2300/202

Process for producing diesel fuel from a biorenewable feed with recycled sulfur from temperature swing adsorption regenerant

The process removes hydrogen sulfide from hydrotreated gas by TSA. Hydrogen sulfide adsorbs on the adsorbent while allowing hydrogen in the hydrotreated gas to pass the adsorbent to provide a desulfided hydrogen gas stream and a sulfided adsorbent. A regenerant gas stream can be contacted with the sulfided adsorbent at a swing temperature to desorb hydrogen sulfide from the adsorbent into the regenerant gas stream. The regenerant gas stream can then be recycled to a hydrotreating reactor for processing biorenewable feed to provide hydrogen sulfide to the reactor. The desulfided gas stream can be purified to remove impurities such as carbon oxides and recycled to the hydrotreating reactor and/or used as the regenerant gas stream.

Two-phase hydroprocessing utilizing soluble hydrogen from the high pressure separator
11549069 · 2023-01-10 · ·

A process for hydroprocessing a hydrocarbon feed of the present disclosure includes contacting the hydrocarbon feed with hydrogen in the presence of at least one hydroprocessing catalyst in a two-phase hydroprocessing unit, where the at least one hydroprocessing catalyst is a solid catalyst and contacting produces a hydroprocessed effluent having a reduced concentration of one or more of metals, nitrogen, sulfur, aromatic compounds, or combinations of these. The process further includes combining the hydroprocessed effluent with make-up hydrogen downstream of the two-phase hydroprocessing unit to produce a hydrogen saturated hydroprocessed effluent, separating the hydrogen saturated hydroprocessed effluent in a separation system to produce a hydrogen-saturated high-pressure bottom stream, a hydroprocessed product stream, and a gaseous effluent, and passing at least a portion of the hydrogen-saturated high-pressure bottom stream back to the two-phase hydroprocessing unit.

Methods of operating fluid catalytic cracking processes to increase coke production

A process for upgrading a hydrocarbon feed includes passing the hydrocarbon feed and an aromatic bottoms stream to an FCC unit including an FCC reactor and a catalyst regenerator. The hydrocarbon feed is hydrogen-rich having at least 12 wt. % hydrogen, and the aromatic bottoms stream is a bottoms stream produced from an aromatics recovery complex for processing reformate from naphtha reforming. The hydrocarbon feed and aromatic bottoms stream are cracked over the FCC catalysts to produce an effluent and spent FCC catalysts having coke deposits. The spent FCC catalyst is regenerated through combustion of the coke deposits. The hydrogen-rich hydrocarbon feed does not produce enough coke to satisfy the heat demand of the FCC reactor. Cracking the aromatic bottoms stream increases the amount of coke so that combustion of the additional coke during regeneration produces additional heat to satisfy the heat demand of the FCC reactor.

Low-pressure catalytic conversion of used motor oil to diesel fuel
11591528 · 2023-02-28 · ·

A method is provided for reprocessing a petroleum-based waste oil feedstock into diesel fuel. The method includes forming a treated feedstock by (a) filtering the feedstock, thereby removing solids and metals from the feedstock, and (b) dehydrating the feedstock; vaporizing the treated feedstock to produce an oil vapor; passing the oil vapor through at least one catalyst bed and subsequently through a cooler, thereby converting the oil vapor to a hydrocarbon liquid product with a diesel product boiling point range; and removing contaminants from the hydrocarbon liquid product, wherein the contaminants are selected from the group consisting of particulates and color precursors.

Processes for producing high octane reformate having high C.SUB.5+ .yield

Provided are novel process for upgrading naphtha and increasing the yield of reformate. Olefinic naphtha and light paraffins are combined and fed to a catalytic fluidized bed reactor maintained at a temperature about 775° F. and about 1250° F. and an operating pressure between about 10 psig and about 500 psig to produce a product comprising at least 1 wt. % higher C.sub.5+ hydrocarbon than the combined feed and at least 55 wt. % aromatics.

Process for C5+ hydrocarbon conversion

In some examples, hydrocarbon feed and a diluent such as steam are mixed, and heated. A vapor phase product and a liquid phase product can be separated from the heated mixture. The liquid phase product can be hydroprocessed to produce a first hydroprocessed product. A pitch and one or more hydrocarbon products can be separated from the first hydroprocessed product. The pitch can be contacted with a diluent to produce a pitch-diluent mixture. The pitch-diluent mixture can be hydroprocessed to produce a second hydroprocessed product. A hydroprocessor heavy product and a utility fluid product can be separated from the second hydroprocessed product. The diluent can be or include at least a portion of the utility fluid product. The vapor phase product can be steam cracked to produce a steam cracker effluent. A tar product and a process gas that can include ethylene and propylene can be separated from the steam cracker effluent.

METHOD FOR REMOVING METALS AND AMINES FROM CRUDE OIL

A method of removing metals and amines from crude oil comprising adding an effective metal removing amount of one or more hydroxycarboxylic acids selected from lactic acid and malic acid and salts thereof to said crude oil; adding wash water to said crude oil; mixing said crude oil, acid and wash water to form an emulsion; and resolving said emulsion into an aqueous phase and crude oil having a reduced metals content.

PRODUCTION OF LOW CLOUD POINT DISTILLATE FUELS

Systems and methods are provided for catalytically dewaxing a diesel boiling range feed. In some aspects, catalytic dewaxing can be performed at low hydrogen treat gas rates and/or low hydrogen purity conditions. In other aspects, the systems and methods can allow for distillate dewaxing while reducing or minimizing the amount of equipment required.

PROCESSING OF HEAVY HYDROCARBON FEEDS

Systems and methods are provided for hydroconversion of a heavy oil feed under slurry hydroprocessing conditions and/or solvent assisted hydroprocessing conditions. The systems and methods for slurry hydroconversion can include the use of a configuration that can allow for improved separation of catalyst particles from the slurry hydroprocessing effluent. In addition to allowing for improved catalyst recycle, an amount of fines in the slurry hydroconversion effluent can be reduced or minimized. This can facilitate further processing or handling of any “pitch” generated during the slurry hydroconversion. The systems and methods for solvent assisted hydroprocessing can include processing of a heavy oil feed in conjunction with a high solvency dispersive power crude.

METHOD FOR CATALYTIC CONVERSION OF KETOACIDS AND HYDROTREAMENT TO HYDROCARBONS

Catalytic conversion of ketoacids is disclosed, including methods for increasing the molecular weight of ketoacids. An exemplary method includes providing in a reactor a feedstock having at least one ketoacid. The feedstock is then subjected to one or more C—C-coupling reaction(s) in the presence of a catalyst system having a first metal oxide and a second metal oxide.