A method of producing oil, gas, and ash fertilizer from a feedstock includes inputting the feedstock into a reaction chamber having a wall, and combusting the feedstock in the reaction chamber. An electrical current flow is induced between the reaction chamber wall and the feedstock so as to cause arcing in the feedstock within the reaction chamber. Ash reaction byproducts migrate downward through the reaction chamber onto ash support structure, which is substantially electrically isolated from the reaction chamber wall. Gas and liquid reaction byproducts migrate upward through the reaction chamber to an upper chamber by a partial vacuum in the upper chamber, and are evacuated therefrom. The oil and gas are then separated from the evacuated gas/liquid products, providing the oil and the gas products. The oil is refinable, the gas is high in energy content, and the ash fertilizer is high in nitrogen.

Gasifiers for the gasification of solid carbon-based fuels are disclosed herein. An example gasifier includes an inlet chamber for introducing fuel into the gasifier and a pyrolysis region for pyrolyzing the fuel introduced into the vessel. The pyrolysis region includes first means for admission of a pyrolysis agent. The example gasifier also includes a combustion region for incinerating pyrolysis gases originating from the pyrolysis region, where the combustion region includes second means for admission of a gasifying agent. Also, the example gasifier includes a reduction region for gasifying carbonized fuel originating from the pyrolysis region, an outlet for collecting gases originating from the reduction region, and a region for collecting and discharging ashes. In addition, the example gasifier includes active transfer means to actively transfer solid material from the pyrolysis region to the reduction region. In some examples, the active transfer means is located between the pyrolysis region and the combustion region, and the active transfer means includes a transfer chamber to prevent a direct flow of the solid material from the pyrolysis region to the reduction region, where the transfer chamber is permeable to the pyrolysis gases.

Gasifiers for the gasification of solid carbon-based fuels are disclosed herein. An example gasifier includes an inlet chamber for introducing fuel into the gasifier and a pyrolysis region for pyrolyzing the fuel introduced into the vessel. The pyrolysis region includes first means for admission of a pyrolysis agent. The example gasifier also includes a combustion region for incinerating pyrolysis gases originating from the pyrolysis region, where the combustion region includes second means for admission of a gasifying agent. Also, the example gasifier includes a reduction region for gasifying carbonized fuel originating from the pyrolysis region, an outlet for collecting gases originating from the reduction region, and a region for collecting and discharging ashes. In addition, the example gasifier includes active transfer means to actively transfer solid material from the pyrolysis region to the reduction region. In some examples, the active transfer means is located between the pyrolysis region and the combustion region, and the active transfer means includes a transfer chamber to prevent a direct flow of the solid material from the pyrolysis region to the reduction region, where the transfer chamber is permeable to the pyrolysis gases.

A method for using a downdraft gasifier comprising a housing and a refractory stack contained within the housing. The refractory stack may comprise various sections. Apertures in the sections may be aligned to form multiple columnar cavities. Each columnar cavity may comprise an individual oxidation zone. The method of use may include the steps of placing a feedstock into an upper portion of the refractory stack, measuring the temperature of each columnar cavity, and adjusting the flow of oxygen to a particular columnar cavity to maintain the temperature of the particular columnar cavity within a particular range.

A method for using a downdraft gasifier comprising a housing and a refractory stack contained within the housing. The refractory stack may comprise various sections. Apertures in the sections may be aligned to form multiple columnar cavities. Each columnar cavity may comprise an individual oxidation zone. The method of use may include the steps of placing a feedstock into an upper portion of the refractory stack, measuring the temperature of each columnar cavity, and adjusting the flow of oxygen to a particular columnar cavity to maintain the temperature of the particular columnar cavity within a particular range.

An apparatus includes a reactor vessel containing a carbonaceous bed and having means for establishing an elevated temperature within the carbonaceous bed; and the reactor vessel also having one or more feed material inlets above the carbonaceous bed for depositing process material from outside the vessel onto the carbonaceous bed, one or more gas exhaust ports above the bed for exit of gaseous products from the vessel, and one or more slag ports at the bottom of the carbonaceous bed for exit of molten and vitreous material from the vessel; wherein the carbonaceous bed comprises bricks that contain carbon and are of varied size and shape of which at least 25% of the total carbon content of the bed comprises spent pot liner material from aluminum processing, and wherein the bricks further comprise at least one of: Portland cement, potassium silicate cement, or aluminum silicate cement.

An apparatus includes a reactor vessel containing a carbonaceous bed and having means for establishing an elevated temperature within the carbonaceous bed; and the reactor vessel also having one or more feed material inlets above the carbonaceous bed for depositing process material from outside the vessel onto the carbonaceous bed, one or more gas exhaust ports above the bed for exit of gaseous products from the vessel, and one or more slag ports at the bottom of the carbonaceous bed for exit of molten and vitreous material from the vessel; wherein the carbonaceous bed comprises bricks that contain carbon and are of varied size and shape of which at least 25% of the total carbon content of the bed comprises spent pot liner material from aluminum processing, and wherein the bricks further comprise at least one of: Portland cement, potassium silicate cement, or aluminum silicate cement.

A ground supported single drum power boiler is described combining a refractory lined and insulated V-Cell floor; refractory lined and insulated combustion chamber; integrated fuel chutes configured to pre-dry wet solid fuel; top mounted fuel bin; internal chamber walls; configurable combustion air systems; and a back pass with after-burner ports and cross flow superheaters. The boiler can be configured in pre-assembled modules to minimize the field construction time and cost. An alternative embodiment is adaptable as a gasifier.

A method of separating solid particles from gaseous matter comprises rotating a spinner about a spinner axis in a rotational direction. The spinner has fluid passageways that operatively connect a gaseous inlet environment to a gaseous outlet environment. The fluid passageways circumferentially extending in a direction opposite the rotational direction as the fluid passageways extend radially inward. The method further comprises forcing gaseous matter radially inward through the rotating spinner by creating pressure differential that is such that the pressure of the gaseous inlet environment exceeds the pressure of the gaseous fluid outlet. An assembly comprises a spinner configured to rotate in a rotational direction. The spinner has fluid passageways that operatively connect a gaseous inlet environment to a gaseous outlet environment. A heating element is positioned adjacent to the spinner in a manner such that particles flung from the spinner can strike the heating element.