A method and process arrangement for producing hydrocarbons from polymer-based waste in which the polymer-based waste is gasified with steam at low temperature in a gasifier for forming a product mixture, and the temperature is 640-750° C., and the product mixture is supplied from the gasifier to a recovery unit of the hydrocarbons for separating at least one hydrocarbon fraction.

The present disclosure provides methods and apparatuses of producing hydrogen. The methods comprise: (a) contacting a plastic with a catalyst and a gas feed; and (b) applying a microwave at a first temperature. The apparatuses comprise: a reactor for mixing plastic with a catalyst to form a mixture; an inlet for introducing a gas feed; a microwave generator; an optional temperature sensor; and an outlet configured to exhaust the product hydrogen formed in the reactor.

Apparatus and associated methods relate to drying a wet coated seed material stream comprising an incoming wet granular biosolids stream mixed with a controlled size dried seed material recycling stream to produce a moist air and pellet stream, separating an uncontrolled size dried pellet stream from the moist air and pellet stream, diverting a recycle portion of the uncontrolled size dried pellet stream to be recycled, diverting the remainder of the uncontrolled size dried pellet stream to an outlet, resizing oversized pellets from the recycle portion of the uncontrolled size dried pellet stream to produce the controlled size dried seed material recycling stream, and mixing the controlled size dried seed material recycling stream with the incoming wet granular biosolids stream to produce the wet coated seed material stream. Oversized pellets may be selected using a screen. The oversized pellets may be resized using a crusher inline with the recycle stream.

A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.

The present disclosure provides an integrated method and apparatus for catalytic cracking of heavy oil and production of syngas. A cracking-gasification coupled reactor having a cracking section and a gasification section is used as a reactor in the method. A heavy oil feedstock is fed into a cracking section to contact with a bed material in a fluidized state that contains a cracking catalyst, a catalytic cracking reaction is conducted under atmospheric pressure to obtain light oil-gas and coke. The coke is carried downward by the bed material into a gasification section to conduct a gasification reaction to generate syngas; the syngas goes upward into the cracking section to merge with the light oil-gas, and is guided out from the coupled reactor and enter a gas-solid separation system. Oil-gas fractionation is performed to a purified oil-gas product output from the gas-solid separation system to collect light oil and syngas products.

A process for processing carbonaceous material, the process comprising: delivering a carbonaceous material to a reactor; delivering a catalyst to the reactor; processing the carbonaceous material at a relatively low temperature within the reactor to decompose the carbonaceous material to base compounds.

A pyrolysis and gasification system produce a synthesis gas and bio-char from a biomass feedstock. The system includes a feed hopper that has a flow measurement device. The system also includes a reactor that is operable in a gasification mode or a pyrolysis mode. The reactor is configured to receive the biomass feedstock from the feed hopper. The reactor is operable to provide heat to the biomass feedstock from the feed hopper to produce the synthesis gas and bio-char. The system also includes a cyclone assembly. The produced synthesis gas including the bio-char is fed to the cyclone assembly. The cyclone assembly removes a portion of the bio-char from the synthesis gas.

A reactor for producing a synthesis gas from a fuel, with a housing (2) with a combustion part accommodating a first fluidized bed in operation, a riser (3) extending along a longitudinal direction of the reactor (1) and accommodating a second fluidized bed in operation, a down-comer (4) positioned parallel to the riser and extending into the first fluidized bed, and one or more feed channels (33) for providing the fuel to the reactor (1). The reactor (1) further has a riser air chamber section (B) connected to a lower part of the riser (3), the riser air chamber section (B) comprising a cylindrical wall (28) with a plurality of circumferentially located holes (24, 25).

A reactor for producing a synthesis gas from a fuel, with a housing (2) with a combustion part accommodating a first fluidized bed in operation, a riser (3) extending along a longitudinal direction of the reactor (1) and accommodating a second fluidized bed in operation, a down-comer (4) positioned parallel to the riser and extending into the first fluidized bed, and one or more feed channels (33) for providing the fuel to the reactor (1). The reactor (1) further has a riser air chamber section (B) connected to a lower part of the riser (3), the riser air chamber section (B) comprising a cylindrical wall (28) with a plurality of circumferentially located holes (24, 25).

An apparatus for fuel gas production and combustion comprises a solid fuel feeding unit for receiving and feeding solid fuel; a gas producing unit being connected to the solid fuel feeding unit for receiving solid fuel from the solid fuel feeding unit; an air feeding unit connected to the gas producing unit for feeding air to the gas producing unit to cause a gasification reaction; an ash trapping unit connected to the gas producing unit for separating fly ash and dust from the fuel gas; a burner unit connected to the ash trapping unit for combusting the fuel gas; and an ash discharging unit connected to the gas producing unit and ash trapping unit and comprising a bottom ash discharging part and a fly ash discharging part, characterized in that the air feeding unit comprises a plurality of air feeding parts wherein at least one air feeding part being connected to the gas producing unit and at least one air feeding part being connected to the ash trapping unit.