Patent classifications
C10J3/56
FLUIDISED BED PYROLYSIS APPARATUS AND METHOD
The invention provides a carbonaceous feed pyrolysis apparatus including two or more hot particle fluidised beds, and material transfer means for the transfer of hot catalyst particles between two or more of the beds, wherein one or more of the 5 fluidised beds is a gasifier which contains a gasification zone and one or more of the fluidised beds is a pyrolysis reactor which contains a pyrolysis zone, so that the particles are recirculated and serve as an energy carrier to drive pyrolysis in the pyrolysis zone. The invention extends to a carbonaceous feed pyrolysis process using said apparatus.
FLUIDISED BED PYROLYSIS APPARATUS AND METHOD
The invention provides a carbonaceous feed pyrolysis apparatus including two or more hot particle fluidised beds, and material transfer means for the transfer of hot catalyst particles between two or more of the beds, wherein one or more of the 5 fluidised beds is a gasifier which contains a gasification zone and one or more of the fluidised beds is a pyrolysis reactor which contains a pyrolysis zone, so that the particles are recirculated and serve as an energy carrier to drive pyrolysis in the pyrolysis zone. The invention extends to a carbonaceous feed pyrolysis process using said apparatus.
PROCESS AND APPARATUS FOR PRODUCING SYNTHESIS GAS THROUGH THERMOCHEMICAL CONVERSION OF BIOMASS AND WASTE MATERIALS
The present invention provides a process and apparatus for converting feedstock comprising biomass and/or carbon-containing solid waste material to synthesis gas. The process comprises supplying the feedstock to a gasifier comprising a fluidized bed zone and a post-gasification zone and contacting the feedstock with a gasification agent at a plurality of different operating temperatures based on the ash softening temperature of the feedstock and finally recovering the synthesis gas. The apparatus is configured to perform the process and comprises a plurality of nozzles arranged at an acute angle relative to a horizontal plane of the gasifier.
Char Preparation System and Gasifier for All-Steam Gasification with Carbon Capture
An ASG system for polygeneration with CC includes a devolatilizer that pyrolyzes solid fuel to produce char and gases. A burner adds exothermic heat by high-pressure sub-stoichiometric combustion, a mixing pot causes turbulent flow of the gases to heat received solid fuel, and a riser micronizes resulting friable char. A devolatilizer cyclone separates the micronized char by weight providing micronized char, steam and gases to a gasifier feed and oversized char to the mixing pot. An indirect fluid bed gasifier combustion loop includes a gasifier coupled to the gasifier feed, a steam input to provide oxygen for gasification and to facilitate sand-char separation, and an output for providing syngas. A burner provides POC to a mixing pot which provides hot sand with POC to a POC cyclone via a riser, where the POC cyclone separates sand and POC by weight and provides POC and sand for steam-carbon reaction.
Char Preparation System and Gasifier for All-Steam Gasification with Carbon Capture
An ASG system for polygeneration with CC includes a devolatilizer that pyrolyzes solid fuel to produce char and gases. A burner adds exothermic heat by high-pressure sub-stoichiometric combustion, a mixing pot causes turbulent flow of the gases to heat received solid fuel, and a riser micronizes resulting friable char. A devolatilizer cyclone separates the micronized char by weight providing micronized char, steam and gases to a gasifier feed and oversized char to the mixing pot. An indirect fluid bed gasifier combustion loop includes a gasifier coupled to the gasifier feed, a steam input to provide oxygen for gasification and to facilitate sand-char separation, and an output for providing syngas. A burner provides POC to a mixing pot which provides hot sand with POC to a POC cyclone via a riser, where the POC cyclone separates sand and POC by weight and provides POC and sand for steam-carbon reaction.
Integrated process plant having a biomass reforming reactor using a fluidized bed
An interconnected set of two or more stages of reactors to form a bio-reforming reactor that generates syngas for a number of different liquid fuel or chemical processes is discussed. A first stage includes a circulating fluidized bed reactor that is configured to cause a chemical devolatilization of the biomass into its reaction products of constituent gases, tars, chars, and other components, which exit through a reactor output from the first stage. A second stage of the bio-reforming reactor has an input configured to receive a stream of some of the reaction products that includes the constituent gases and at least some of the tars as raw syngas, and then chemically reacts the raw syngas within a vessel of the second stage to make the raw syngas from the first stage into a chemical grade syngas by further cracking the tars, excess methane, or both.
Integrated process plant having a biomass reforming reactor using a fluidized bed
An interconnected set of two or more stages of reactors to form a bio-reforming reactor that generates syngas for a number of different liquid fuel or chemical processes is discussed. A first stage includes a circulating fluidized bed reactor that is configured to cause a chemical devolatilization of the biomass into its reaction products of constituent gases, tars, chars, and other components, which exit through a reactor output from the first stage. A second stage of the bio-reforming reactor has an input configured to receive a stream of some of the reaction products that includes the constituent gases and at least some of the tars as raw syngas, and then chemically reacts the raw syngas within a vessel of the second stage to make the raw syngas from the first stage into a chemical grade syngas by further cracking the tars, excess methane, or both.
Internally self-circulating fluidized bed gasifier and air distributor therein for generating stepped constrained wind
The present disclosure provides an internally self-circulating fluidized bed gasifier and an air distributor therein for generating a stepped constrained wind. The air distributor includes a gas-material mixture through hole and a plurality of vent holes. Each of the vent holes is designed to have a winding path. Due to the winding paths of the vent holes and an arrangement of converging outlets of the vent holes to the gas-material mixture through hole, which is in communication with a furnace chamber, the present disclosure enables a gas entering the furnace chamber to form a stepped constrained wind and effectively prevents solid-phase materials in the furnace chamber from leaking into a gas mixture chamber. The internally self-circulating fluidized bed gasifier can achieve self-circulation combustion gasification for multiple times and a well-controlled gasification temperature, resulting in a high coal gasification efficiency without an ash leakage.
Internally self-circulating fluidized bed gasifier and air distributor therein for generating stepped constrained wind
The present disclosure provides an internally self-circulating fluidized bed gasifier and an air distributor therein for generating a stepped constrained wind. The air distributor includes a gas-material mixture through hole and a plurality of vent holes. Each of the vent holes is designed to have a winding path. Due to the winding paths of the vent holes and an arrangement of converging outlets of the vent holes to the gas-material mixture through hole, which is in communication with a furnace chamber, the present disclosure enables a gas entering the furnace chamber to form a stepped constrained wind and effectively prevents solid-phase materials in the furnace chamber from leaking into a gas mixture chamber. The internally self-circulating fluidized bed gasifier can achieve self-circulation combustion gasification for multiple times and a well-controlled gasification temperature, resulting in a high coal gasification efficiency without an ash leakage.
INTEGRATED METHOD AND APPARATUS FOR CATALYTIC CRACKING OF HEAVY OIL AND PRODUCTION OF SYNGAS
The present disclosure provides an integrated method and apparatus for catalytic cracking of heavy oil and production of syngas. A cracking-gasification coupled reactor having a cracking section and a gasification section is used as a reactor in the method. A heavy oil feedstock is fed into a cracking section to contact with a bed material in a fluidized state that contains a cracking catalyst, a catalytic cracking reaction is conducted under atmospheric pressure to obtain light oil-gas and coke. The coke is carried downward by the bed material into a gasification section to conduct a gasification reaction to generate syngas; the syngas goes upward into the cracking section to merge with the light oil-gas, and is guided out from the coupled reactor and enter a gas-solid separation system. Oil-gas fractionation is performed to a purified oil-gas product output from the gas-solid separation system to collect light oil and syngas products.