A process for processing carbonaceous material, the process comprising: delivering a carbonaceous material to a reactor; delivering a catalyst to the reactor; processing the carbonaceous material at a relatively low temperature within the reactor to decompose the carbonaceous material to base compounds.

Some variations provide a composition for reducing a metal ore, the composition comprising a carbon-metal ore particulate, wherein the carbon-metal ore particulate comprises at least about 0.1 wt % to at most about 50 wt % fixed carbon on a moisture-free and ash-free basis, and wherein the carbon is at least 50% renewable carbon as determined from a measurement of the .sup.14C/.sup.12C isotopic ratio. Some variations provide a process for reducing a metal ore, comprising: providing a biomass feedstock; pyrolyzing the feedstock to generate a biogenic reagent comprising carbon and a pyrolysis off-gas comprising hydrogen or carbon monoxide; obtaining a metal ore comprising a metal oxide; combining the carbon with the metal ore, to generate a carbon-metal ore particulate; optionally pelletizing the carbon-metal ore particulate; and utilizing the pyrolysis off-gas to chemically reduce the metal oxide to elemental metal, such as iron. The disclosed technologies are environmentally superior to conventional processes based on coal.

The invention provides a carbonaceous feed pyrolysis apparatus including two or more hot particle fluidised beds, and material transfer means for the transfer of hot catalyst particles between two or more of the beds, wherein one or more of the 5 fluidised beds is a gasifier which contains a gasification zone and one or more of the fluidised beds is a pyrolysis reactor which contains a pyrolysis zone, so that the particles are recirculated and serve as an energy carrier to drive pyrolysis in the pyrolysis zone. The invention extends to a carbonaceous feed pyrolysis process using said apparatus.

A system and process for the resultant gas constituent-controlled gasification of a carbonaceous feedstock uses feedback loop-controlled pyrolysis to produce a stable and predictable gas product from a variable or unknown feedstock, such as MSW, that may include methane, ethane, and other desirable hydrocarbon gases, and a solid product, that includes activated Carbon or Carbon.

A system and process for the resultant gas constituent-controlled gasification of a carbonaceous feedstock uses feedback loop-controlled pyrolysis to produce a stable and predictable gas product from a variable or unknown feedstock, such as MSW, that may include methane, ethane, and other desirable hydrocarbon gases, and a solid product, that includes activated Carbon or Carbon.

Provided is a method for preparing synthesis gas and aromatic hydrocarbons, and more particularly, a method for preparing synthesis gas and aromatic hydrocarbons including: supplying a pyrolysis fuel oil (PFO) stream containing PFO and a pyrolysis gas oil (PGO) stream containing PGO to a distillation tower as a feed stream (S10), the PFO stream and the PGO stream being discharged from a naphtha cracking center (NCC) process; and supplying a lower discharge stream from the distillation tower to a combustion chamber for a gasification process and supplying an upper discharge stream from the distillation tower to an SM/BTX preparation process (S20).

Provided is a method for preparing synthesis gas and aromatic hydrocarbons, and more particularly, a method for preparing synthesis gas and aromatic hydrocarbons including: supplying a pyrolysis fuel oil (PFO) stream containing PFO and a pyrolysis gas oil (PGO) stream containing PGO to a distillation tower as a feed stream (S10), the PFO stream and the PGO stream being discharged from a naphtha cracking center (NCC) process; and supplying a lower discharge stream from the distillation tower to a combustion chamber for a gasification process and supplying an upper discharge stream from the distillation tower to an SM/BTX preparation process (S20).

Some variations provide a process for producing biocarbon pellets, comprising: pyrolyzing a biomass-containing feedstock in a first pyrolysis reactor to generate a first biogenic reagent and a pyrolysis vapor; introducing the pyrolysis vapor to a separation unit, to generate a pyrolysis precipitate in liquid or solid form; contacting the first biogenic reagent with the pyrolysis precipitate, thereby generating an intermediate material; pelletizing the intermediate material, to generate intermediate pellets; optionally, drying the intermediate pellets; separately pyrolyzing the intermediate pellets in a second pyrolysis reactor to generate a second biogenic reagent and a pyrolysis off-gas; and recovering the second biogenic reagent as biocarbon pellets. Some variations provide a similar process that utilizes a carbon-containing condensed-matter material, which is not necessarily a pyrolysis precipitate. The disclosure provides improved processes for producing biocarbon compositions, especially with respect to carbon yield and biocarbon properties, such as reactivity.

An organic material gasification system is configured such that a carbonization furnace provided with a first air supply mechanism that radiates high-temperature combustion air and high-temperature steam to an organic material combustion region and with a second air supply mechanism that supplies combustion air to an exhaust gas combustion region, to discharge high-temperature exhaust gas is connected to a gasification furnace including a heating unit penetrating through a reactor. A carbide from the carbonization furnace is supplied to the reactor, and the high-temperature exhaust gas from the carbonization furnace is supplied to the heating unit, so that the carbonization efficiency and the carbonization quality are improved and the gasification efficiency is improved.

An organic material gasification system is configured such that a carbonization furnace provided with a first air supply mechanism that radiates high-temperature combustion air and high-temperature steam to an organic material combustion region and with a second air supply mechanism that supplies combustion air to an exhaust gas combustion region, to discharge high-temperature exhaust gas is connected to a gasification furnace including a heating unit penetrating through a reactor. A carbide from the carbonization furnace is supplied to the reactor, and the high-temperature exhaust gas from the carbonization furnace is supplied to the heating unit, so that the carbonization efficiency and the carbonization quality are improved and the gasification efficiency is improved.