C10J3/62

BIO-REDUCTION OF METAL ORES INTEGRATED WITH BIOMASS PYROLYSIS
20220098700 · 2022-03-31 ·

Some variations provide a composition for reducing a metal ore, the composition comprising a carbon-metal ore particulate, wherein the carbon-metal ore particulate comprises at least about 0.1 wt % to at most about 50 wt % fixed carbon on a moisture-free and ash-free basis, and wherein the carbon is at least 50% renewable carbon as determined from a measurement of the .sup.14C/.sup.12C isotopic ratio. Some variations provide a process for reducing a metal ore, comprising: providing a biomass feedstock; pyrolyzing the feedstock to generate a biogenic reagent comprising carbon and a pyrolysis off-gas comprising hydrogen or carbon monoxide; obtaining a metal ore comprising a metal oxide; combining the carbon with the metal ore, to generate a carbon-metal ore particulate; optionally pelletizing the carbon-metal ore particulate; and utilizing the pyrolysis off-gas to chemically reduce the metal oxide to elemental metal, such as iron. The disclosed technologies are environmentally superior to conventional processes based on coal.

BIO-REDUCTION OF METAL ORES INTEGRATED WITH BIOMASS PYROLYSIS
20220098701 · 2022-03-31 ·

Some variations provide a composition for reducing a metal ore, the composition comprising a carbon-metal ore particulate, wherein the carbon-metal ore particulate comprises at least about 0.1 wt % to at most about 50 wt % fixed carbon on a moisture-free and ash-free basis, and wherein the carbon is at least 50% renewable carbon as determined from a measurement of the .sup.14C/.sup.12C isotopic ratio. Some variations provide a process for reducing a metal ore, comprising: providing a biomass feedstock; pyrolyzing the feedstock to generate a biogenic reagent comprising carbon and a pyrolysis off-gas comprising hydrogen or carbon monoxide; obtaining a metal ore comprising a metal oxide; combining the carbon with the metal ore, to generate a carbon-metal ore particulate; optionally pelletizing the carbon-metal ore particulate; and utilizing the pyrolysis off-gas to chemically reduce the metal oxide to elemental metal, such as iron. The disclosed technologies are environmentally superior to conventional processes based on coal.

Process and apparatus for hydrotreatment of pyrolysis oil
11142702 · 2021-10-12 · ·

Apparatus and process for producing hydrocarbons from biomass having a pyrolysis reactor (2) in which dry biomass (Bd) is heated in an environment substantially free from oxygen and halogens, a pyrolysis product (PP) and char (C) is produced, a gasification reactor (3) in which separated char (C) is heated in an environment containing steam (Wst) to reduce the char (C) to produce a synthesis gas (Sh), a gas cooler (4) in which the produced synthesis gas (Sh) is cooled to a cooled synthesis gas (Srt); a conditioning and pressure system (5) in which cooled synthesis gas (Srt) is refined to produce a purified synthesis gas (Sp), and a separation device (6) in which hydrogen gas (H2) is separated from purified synthesis gas (Sp). A hydrogenation device (7) into which pyrolysis oil (PO) retrieved from the pyrolysis product (PP) and separated hydrogen gas (H2) recuperated from the separation device (6) are introduced for hydrogenation in which pyrolysis oil (PO) is hydrogenated by the presence of hydrogen gas (H2), and hydrocarbons (BO) that are substantially free from oxygen are produced.

Solid waste processing with pyrolysis of cellulosic waste
11123778 · 2021-09-21 · ·

Waste, such as municipal solid waste (MSF), is separated into a wet fraction and refuse derived fuel (RDF). For example, the waste may be separated in a press. The wet fraction is treated in an anaerobic digester. The RDF is further separated into a cellulosic fraction and a non-cellulosic fraction. The cellulosic fraction is treated by pyrolysis and produces a pyrolysis liquid. The pyrolysis liquid is added to the anaerobic digester.

METHOD FOR RECYCLING COMPOSITE MATERIALS WITH AN IMPROVED ENERGY BALANCE
20210237317 · 2021-08-05 ·

The invention relates to a process for recycling articles comprising a composite material, the composite material comprising a polymer matrix and a reinforcement, said process being characterized in that it comprises the following steps: introducing the article into a reactor suitable for heating the article, heating the article in the reactor at a given temperature, in order to destructure the polymer matrix, separating the reinforcement from the destructured polymer matrix, and contacting the reinforcement with a first heat-transfer means in order to recover heat.
The invention also relates to a system for recycling an article made of composite material.

METHOD FOR PROCESSING BIOMASS BY CO-GRINDING WITH A SECOND BIOMASS FEEDSTOCK

The present invention concerns a process for the treatment of a feed comprising biomass, said process comprising at least the following steps: a) a step for drying said feed at a temperature in the range 20° C. to 180° C. for a period in the range 5 to 180 minutes, b) a step for torrefaction of the dried feed obtained from step a) in order to produce at least one solid torrefied biomass effluent, and c) a step for co-grinding the solid torrefied biomass effluent obtained from step b) in the presence of a second biomass feed in order to obtain a powder.

METHOD FOR PROCESSING BIOMASS BY CO-GRINDING WITH A SECOND BIOMASS FEEDSTOCK

The present invention concerns a process for the treatment of a feed comprising biomass, said process comprising at least the following steps: a) a step for drying said feed at a temperature in the range 20° C. to 180° C. for a period in the range 5 to 180 minutes, b) a step for torrefaction of the dried feed obtained from step a) in order to produce at least one solid torrefied biomass effluent, and c) a step for co-grinding the solid torrefied biomass effluent obtained from step b) in the presence of a second biomass feed in order to obtain a powder.

SYSTEMS AND METHODS FOR PROCESSING CARBONACEOUS FEEDSTOCK
20210239048 · 2021-08-05 · ·

A system for producing high purity carbon monoxide and hydrogen as well as activated carbon includes a pyrolysis reactor, a gasifier, a combustion turbine, a boiler, a steam turbine, a combined cycle unit and an electrolysis unit. Liquid fuel from the pyrolysis reactor is provided to the combustion turbine. Liquid and gaseous fuels are provided to the boiler. Compressed oxygen from the electrolysis unit is provided to the combustion turbine. Electric power from the combustion turbine and steam turbine are provided to the electrolysis unit. The gasifier includes a preheat region, a gasification region, and a cooling region. CO.sub.2 and O.sub.2 are injected into the gasifier at multiple injection levels to create an isothermal gasification region to produce CO. The CO.sub.2 and O.sub.2 are preheated in a heat exchanger using the CO exiting from the gasifier prior to injection.

SYSTEMS AND METHODS FOR DATA QUALITY MONITORING
20210248144 · 2021-08-12 ·

Systems and methods for data quality monitoring are provided. Various embodiments include a data monitoring system that integrates into a data pipeline. The data monitoring system may receive a call from the data pipeline to analyze data inputs entering the data pipeline. The monitoring system can generate metadata describing the data inputs and compare the generated metadata with previously generated metadata to determine if the data inputs are historically consistent. The data monitoring system may return a consistency measure to the data pipeline. In further embodiments, the data monitoring system can generate metadata describing data outputs from the data pipeline and compare the output metadata to previously generated output metadata. In further embodiments, the data monitoring system may operate as a read only entity in a database. The monitoring system may monitor for changes in the database and determine when adverse changes occur in the database.

Carbon capture, waste upgrade, and chemicals production using improved flexicoking

Systems and methods are provided for integrating a fluidized coking operation, a reverse osmosis operation, a coke gasification operation and/or processes for production of compounds from the synthesis gas generated during the coke gasification. Conventional FLEXICOKING™ processes may produce carbon dioxide emissions and low Joule Flexigas, as well as waste water containing metals and poor quality coke containing metals, which may be expensive to process, or may require sending to other facilities for further processing. The systems and methods described herein address these issues in an advantageous and economical manner, with improved carbon capture, waste upgrade and chemicals production, while providing high value ash (e.g., for recovery of metals such as vanadium, nickel, sodium, iron, and mixtures thereof) and upgraded coke streams.