There is disclosed a waste treatment process for a fossil-fuel extraction site (18, 40), comprising: processing extracted waste generated by a fossil-fuel extraction process to produce primary waste having a higher calorific value than the extracted waste; mixing the primary waste with secondary waste to generate pyrolysis feedstock, the secondary waste having a lower calorific value than the primary waste; pyrolysing the pyrolysis feedstock in a pyrolysis unit (32) to form pyrolysis char; and gasifying the pyrolysis char in a gasification unit (36) to form syngas and ash.

A gasification process may include (a) introducing a liquid hydrocarbon feedstock and at least one of a dry feedstock or a first slurried feedstock into a reactor lower section, wherein the at least one dry feedstock or first slurried feedstock is introduced through two primary feed nozzles while the liquid hydrocarbon feedstock is introduced through at least two secondary feed nozzles; (b) partially combusting the feedstocks in the reactor lower section with a gas stream comprising an oxygen-containing gas or steam to evolve heat and form products comprising hot synthesis gas; (c) passing said hot synthesis gas from step (b) upward into a reactor upper section; (d) and introducing a second slurried feedstock into said reactor upper section, whereby heat from said hot synthesis gas supports reaction of the second slurried feedstock by pyrolysis and gasification reactions.

A system for the pyrolysis of a pyrolysis feedstock utilizes a pyrolysis reactor for producing pyrolysis products from the pyrolysis feedstock to be pyrolyzed. An eductor condenser unit in fluid communication with the pyrolysis reactor is used to condense pyrolysis gases. The eductor condenser unit has an eductor assembly having an eductor body that defines a first flow path with a venturi restriction disposed therein for receiving a pressurized coolant fluid and a second flow path for receiving pyrolysis gases from the pyrolysis reactor. The second flow path intersects the first flow path so that the received pyrolysis gases are combined with the coolant fluid. The eductor body has a discharge to allow the combined coolant fluid and pyrolysis gases to be discharged together from the eductor. A mixing chamber in fluid communication with the discharge of the eductor to facilitates mixing of the combined coolant fluid and pyrolysis gases, wherein at least a portion of the pyrolysis gases are condensed within the mixing chamber.

The invention relates to a method of heating and cooling a feed mixture in a continuous high pressure process for transforming carbonaceous materials into liquid hydrocarbon products in a high pressure processing system adapted for processing a feed mixture at a temperature of at least 340° C. and a pressure of at least 150 bar, the high pressure processing system comprising a first and a second heat exchanger having a heat transfer fluid comprising at least 90% water, preferably at least 99% water circulating in the external part of the first and the second heat exchanger, the first heat exchanger comprising a cold internal input side and a hot internal output side, the second heat exchanger comprising a hot internal input side and a cold internal output side, the system further comprising a high pressure water heater and a high pressure water cooler between the first and the second heat exchanger, where the pressurized feed mixture is heated by feeding the feed mixture to the cold internal side of the first heat exchanger, heating and pressurizing the heat transfer fluid to a pressure of at least 240 bar and a temperature of at least 400° C. at the input to the hot external side of the first heat exchanger, where the cooled heat transfer fluid from the first heat exchanger having a temperature in the range 150 to 300° C. is further cooled to a temperature of 60 to 150° C. in the high pressure water cooler prior to entering the cold external side of the second heat exchanger, where the pressurized, heated and converted feed mixture is cooled to a temperature in the range 60 to 200° C. by feeding it to the internal side of the second heat exchanger, and where the partly heated heat transfer fluid is further heated in the high pressure water heater before entering the first heat exchanger.

The present invention is directed to a process for the production of a syngas suited for further conversion to fine chemicals and/or automotive fuels from biomass by a thermochemical process conducted in a several steps procedure, said process comprising; a) Providing a stream of biomass material; b) Providing an aqueous alkaline catalyst stream comprising sodium and/or potassium compounds; c) Mixing comminuted biomass and alkaline catalyst and optional additives to form an alkaline biomass slurry or suspension; d) Treating alkaline biomass slurry or suspension in a hydrothermal treatment reactor at a temperature in the range of 200-400° C. and a pressure from 10-500 bar, forming a bio-oil suspension comprising liquefied biomass and spent alkali catalyst; e) Directly or indirectly charging the bio-oil suspension from step d), after optional depressurization to a pressure in the range 10-100 bar, heat exchange and separation of gases, such as CO2, steam and aqueous spent catalyst into a gasification reactor operating in the temperature range of 600-1250° C. thereby forming a syngas and alkali compounds; and f) Separating alkali compounds from a gasification reactor or from syngas and recycling alkali compounds directly or indirectly to be present to treat new biomass in the hydrothermal biomass treatment reactor of step d) and/or recycling aqueous alkali salts to a pulp mill chemicals recovery cycle.

A method for processing organic waste comprises two steps. Step one comprises separating water from the organic waste to produce liquid, slurry and solid matter, and step two comprises gasification of the slurry and solid matter. A system for processing organic waste and generate energy comprises a screw-press solid separator adapted for receiving the organic waste and expel liquid from the organic waste to produce water, slurry and solid matter, and a multi-stage gasifier for gasification of the slurry and solid matter.

The invention relates to a method of heating and cooling a feed mixture in a continuous high pressure process for transforming carbonaceous materials into liquid hydrocarbon products in a high pressure processing system adapted for processing a feed mixture at a temperature of at least 340° C. and a pressure of at least 150 bar, the high pressure processing system comprising a first and a second heat exchanger having a heat transfer fluid comprising at least 90% water, preferably at least 99% water circulating in the external part of the first and the second heat exchanger, the first heat exchanger comprising a cold internal input side and a hot internal output side, the second heat exchanger comprising a hot internal input side and a cold internal output side, the system further comprising a high pressure water heater and a high pressure water cooler between the first and the second heat exchanger, where the pressurized feed mixture is heated by feeding the feed mixture to the cold internal side of the first heat exchanger, heating and pressurizing the heat transfer fluid to a pressure of at least 240 bar and a temperature of at least 400° C. at the input to the hot external side of the first heat exchanger, where the cooled heat transfer fluid from the first heat exchanger having a temperature in the range 150 to 300° C. is further cooled to a temperature of 60 to 150° C. in the high pressure water cooler prior to entering the cold external side of the second heat exchanger, where the pressurized, heated and converted feed mixture is cooled to a temperature in the range 60 to 200° C. by feeding it to the internal side of the second heat exchanger, and where the partly heated heat transfer fluid is further heated in the high pressure water heater before entering the first heat exchanger.

A two-stage gasification reactor may include a reactor lower section and a reactor upper section. The reactor lower section may include (a) a lower reactor body, (b) two primary feed nozzles, configured to introduce at least one of a dry feedstock or a first slurried feedstock and located on opposing terminal ends of the lower reactor body, and (c) at least two secondary feed nozzles, configured to introduce a liquid hydrocarbon feedstock, located on the lower reactor body. The reactor upper section may include (a) an upper reactor body, (b) at least one upper feed nozzle, configured to introduce at least one of a dry feedstock or a first slurried feedstock, located on the upper reactor body, and (c) an outlet.

A process for the economical and environmentally acceptable disposal of spent adsorbent recovered from an adsorption column used to remove HPNA compounds and HPNA precursors from hydrocracking unit bottoms and/or recycle streams includes removing the liquid hydrocarbon oil from the spent adsorbent material by a combination of solvent flushing, and/or heating and vacuum treatment, grinding the dried adsorbent material containing the HPNA compounds and HPNA precursors to produce free-flowing particles of a predetermined maximum size, and introducing the particulate adsorbent material into a membrane wall partial oxidation gasification reactor to produce hydrogen and carbon monoxide synthesis gas, or syngas, which can be further processed by the water-gas shift reaction to increase the overall hydrogen recovered from the initial feed to the gasifier.

A gasifier system includes a reactor for receiving a wet feedstock which has a base and a container rotatably connected to the base such that a rotation of the container causes a mixing of the feedstock in an interior of the reactor. The interior is bounded by the base and the container. A space between the base and the container allows an entry of oxygen into the interior. The space has a dimension such that the feedstock is fully oxidized in a combustion area adjacent the base and such that the feedstock avoids combustion in a remainder of the interior. The reactor has a longitudinal axis inclined at an inclination angle relative to a horizontal line to promote the mixing of the feedstock in the interior.