A thermochemical energy conversion unit includes a heat expansion assembly including a reactor configured to receive a biomass and convert the biomass into a burnable gas having undesirable materials therein and a biochar. The heat expansion assembly also includes a heat expansion discharge pipe configured to discharge the burnable gas from the heat expansion assembly. The thermochemical energy conversion unit also includes a gas scrubber assembly operatively connected to the heat expansion assembly and configured to receive the burnable gas therefrom and to remove the undesirable materials from the burnable gas. The gas scrubber assembly includes a scrubber discharge pipe configured to discharge the burnable gas from the gas scrubber assembly. The heat expansion assembly and the gas scrubber assembly are configured to be continuously fluidly connected from the heat expansion discharge pipe to the scrubber discharge pipe for generating a continuous flow of the burnable gas therealong.

Provided are a method for producing a purified gas, which, when a valuable material is generated from a waste-derived raw material gas, can efficiently remove a phase transitioning impurity contained in the raw material gas, a method for producing a valuable material, a gas purification apparatus, and an apparatus for producing a valuable material. A method for producing a purified gas, comprising removing an impurity in a waste-derived raw material gas, the method comprising: a solid-phased impurity removing step S11 of passing the raw material gas through a phase transitioning impurity removing unit to remove a solid-phased phase transitioning impurity in the raw material gas; and an impurity removing step S12 of passing the raw material gas after the solid-phased impurity removing step through a pressure swing adsorption apparatus combined with a vacuum pump to remove an impurity in the raw material gas.

Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves pyrolyzing one or more waste plastics into various pyrolysis products, including pyrolysis gas, and then subjecting the pyrolysis gas to partial oxidation (POX) gasification to thereby form a syngas composition.

A feedstock flexible process for converting feedstock into oil and gas includes (i) indirectly heated hydrous devolatilization of volatile feedstock components, (ii) indirectly heated thermochemical conversion of fixed carbon feedstock components, (iii) heat integration and recovery, (iv) vapor and gas pressurization, and (v) vapor and gas clean-up and product recovery. A system and method for feedstock conversion includes a thermochemical reactor integrated with one or more hydrous devolatilization and solids circulation subsystems configured to accept a feedstock mixture, comprised of volatile feedstock components and fixed carbon feedstock components, and continuously produce a volatile reaction product stream therefrom, while simultaneously and continuously capturing, transferring, and converting the fixed carbon feedstock components to syngas.

Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves integrating a pyrolysis facility with a cracker facility by introducing at least a stream of r-pyrolysis gas into the cracker facility, in the cracker facility, the r-pyrolysis gas may be separated to form one or more recycle content products, and can enhance the operation of the facility.

An improved process is provided for catalytic pyrolysis of biomass, comprising pneumatically injecting a biomass feed via a pneumatic injection line into a fluidized heat medium, for example, hot catalyst, with a carrier gas at a velocity of from 5 to 40 m/s in at least one mixing zone in communication with a pyrolysis reactor in which catalytic pyrolysis occurs, and maintaining a catalyst/biomass mixture flowrate ratio (C/B) of from 4 to 40 downstream from the point of catalyst injection via a catalyst injection line in the at least one mixing zone.

Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves integrating a pyrolysis facility with a cracker facility by introducing at least a stream of r-pyrolysis gas into the cracker facility. In the cracker facility, the r-pyrolysis gas may be separated to form one or more recycle content products, and can enhance the operation of the facility.

Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves pyrolyzing one or more waste plastics into various pyrolysis products, including a carbon solids-containing pyrolysis residue, and then subjecting the pyrolysis residue to partial oxidation gasification to thereby form a syngas composition.

A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.