A fly ash recycling gasification furnace includes a fly ash burner, an ash remover, a fly ash storage tank, a variable pressure lock hopper, a fly ash blending system, an exhaust filter, and a backflushing nitrogen buffer tank. The fly ash burner is located on an inner wall of a hearth of the gasification furnace. The ash remover has an inlet connected to an outlet of a waste boiler of the gasification furnace. The fly ash storage tank is connected to a pressurized nitrogen inlet pipe, and a bottom outlet of the ash remover. The variable pressure lock hopper is connected to the fly ash storage tank. The fly ash blending system is connected to the variable pressure lock hopper and the fly ash burner. The exhaust filter is connected to the storage tank, the lock hopper and the blending system. The buffer tank is connected to the exhaust filter.

A fuel production system includes a gasification unit including a gasification furnace that gasifies biomass feedstock to produce a syngas; a liquid fuel production unit that produces a liquid fuel from the syngas produced by the gasification unit; an electrolysis unit that produces hydrogen from water using electric power generated using renewable energy; a hydrogen tank that stores the hydrogen produced by the electrolysis unit; a remaining hydrogen amount determining section that determines the amount of hydrogen remaining in the hydrogen tank; a hydrogen supply unit that supplies the hydrogen from the hydrogen tank to the gasification unit; and a control unit that performs a hydrogen consumption increasing control to reduce the H.sub.2/CO ratio of the syngas produced by reaction in the gasification furnace and to increase the amount of hydrogen supplied by the hydrogen supply unit, when the remaining amount of hydrogen is more than a predetermined amount.

A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.

Disclosed are methods and systems for producing a gas from a combustible material. In particular, disclosed are methods and systems for batch-type production of a gas from a combustible material. The methods and systems include igniting at least a portion of the combustible material loaded in the sealed containment structure to form a thermally affected layer, wherein the step of feeding the oxidant into the sealed containment structure is carried out so that conversion of the combustible material to a gas at one point in the sequence is initiated prior to complete conversion of the combustible material at a previous point in the sequence.

A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.

A system for producing high purity carbon monoxide and hydrogen as well as activated carbon includes a pyrolysis reactor, a gasifier, a combustion turbine, a boiler, a steam turbine, a combined cycle unit and an electrolysis unit. Liquid fuel from the pyrolysis reactor is provided to the combustion turbine. Liquid and gaseous fuels are provided to the boiler. Compressed oxygen from the electrolysis unit is provided to the combustion turbine. Electric power from the combustion turbine and steam turbine are provided to the electrolysis unit. The gasifier includes a preheat region, a gasification region, and a cooling region. CO.sub.2 and O.sub.2 are injected into the gasifier at multiple injection levels to create an isothermal gasification region to produce CO. The CO.sub.2 and O.sub.2 are preheated in a heat exchanger using the CO exiting from the gasifier prior to injection.

Provided are a gasification furnace operating method, a gasification furnace, a two-stage gasification apparatus, a gasification method for an organic raw material, and a two-stage gasification method for organic waste that make it possible to stably operate a gasification furnace over a long period of time. The present invention provides a gasification furnace operating method including, in a gasification furnace into which an organic raw material is introduced and that produces gas and slag, directly or indirectly introducing an alkali metal-containing compound into the gasification furnace to reduce the viscosity of the slag.

Exemplary apparatus or method implementations for a universal feeder system configured with a transfer screw feeder within a multi-section clamshell pipe permitting access to the feed screw and pipe interior for inspection, maintenance and/or cleaning during production, without disassembly or screw removal. The clamshell screw feeder pipe provides access to the screw by opening or removing the multi-section top portion of the clamshell pipe. The top pipe section is bolted and or hinges to the bottom portion of the clamshell pipe. The number of segmented multiple clamshell top sections depends on the length of the screw. One or more clamshell top sections may be configured with an inspection port. The universal feeder system configured with a transfer screw feeder within a multi-section clamshell pipe transfers feedstock feed from one or more feed vessels to one or more reactor vessel.

A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.

Provided is a method for preparing synthesis gas, and more particularly, a method for preparing synthesis gas including: supplying a cracked gas stream discharged from a cracking furnace of a naphtha cracking center (NCC) process to a gasoline fractionator, separating a side discharge stream from the gasoline fractionator using a first stripper, and separating a lower discharge stream from the gasoline fractionator using a second stripper, wherein a mixed oil stream of a PGO stream and a PFO stream formed by controlling a flow rate of each stream are used.