A system for the production of synthesis gas, including a gasification apparatus configured to convert at least a portion of a gasifier feed material introduced thereto into a gasification product gas comprising synthesis gas having a molar ratio of hydrogen to carbon monoxide; at least one additional apparatus selected from the group consisting of feed preparation apparatus located upstream of the gasification apparatus, synthesis gas conditioning apparatus, and synthesis gas utilization apparatus; and at least one line fluidly connecting the at least one additional apparatus or an outlet of the gasification apparatus with the at least one vessel of the gasification apparatus, whereby a gas from the at least one additional apparatus or exiting the gasification apparatus may provide at least one non-steam component of a fluidization gas. A method of utilizing the system is also provided.

A gasifier including a vertically disposed furnace body, a feeder disposed in a middle part of the furnace body and communicating with the furnace body, one or two layers of microwave plasma generators, an external heater configured to supply external thermal energy for the gasifier, and a monitoring unit. The furnace body includes an upper nozzle for spraying vapor, a lower nozzle for spraying CO.sub.2/vapor, a syngas outlet disposed at a top of the furnace body. The upper nozzle for spraying vapor is disposed in a clearance zone of the furnace body, and the lower nozzle for spraying CO.sub.2/vapor is disposed in a bed zone of the furnace body. The monitoring unit is disposed close to the syngas outlet. The one or two layers of microwave plasma generators are disposed above the upper nozzle in the clearance zone of the gasifier.

Disclosed herein is an integrated plant including, in some embodiments, an interconnected set of two or more stages of reactors forming a bio-reforming reactor configured to generate syngas from wood-containing biomass. A first stage of the bio-reforming reactor is configured to cause a set of chemical reactions in the biomass to produce reaction products of constituent gases, tars, chars, and other components. The first stage includes a fluidized-bed gasifier, a fluidized-bed combustor, and a moving-bed filtration system, each of which includes media inputs and outputs to respectively receive and supply heat-absorbing media to another operation unit for recirculation in a media recirculation loop. The moving-bed filtration system includes a tar pre-reformer configured to capture and reform heavier tars into lighter tars for subsequent processing in one or more fuel-producing reactor trains. Fuel products produced by the one or more reactor trains have a biogenic content of between 50% and 100%.

Multiple stages of reactors form a bio-reforming reactor that generates chemical grade bio-syngas for any of 1) a methanol synthesis reactor, 2) a Methanol-to-Gasoline reactor train, 3) a high temperature Fischer-Tropsch reactor train, and 4) any combination of these three that use the chemical grade bio-syngas derived from biomass fed into the bio-reforming reactor. A tubular chemical reactor of a second stage has inputs configured to receive chemical feedstock from at least two sources, i) the raw syngas from the reactor output of the first stage via a cyclone, and ii) purge gas containing renewable carbon-based gases that are recycled back via a recycle loop as a chemical feedstock from any of 1) the downstream methanol-synthesis-reactor train, 2) the downstream methanol-to-gasoline reactor train, or 3) purge gas from both trains. The plant produces fuel products with solely 100% biogenic carbon content as well as fuel products with 50-100% biogenic carbon content.

A process for processing carbonaceous material, the process comprising delivering a carbonaceous material to a first reactor zone; delivering a catalyst to the first reactor zone; processing the carbonaceous material within the first reactor to decompose and/or devolatilise at least a portion of the carbonaceous material; delivering an output from the first reactor to a secondary reactor; the secondary reactor having a higher temperature than the first reactor.

A carbonaceous fuel gasification system for a supercritical CO.sub.2 power cycle system includes a micronized char preparation system comprising a devolatilizer that receives solid carbonaceous fuel, hydrogen, oxygen, and fluidizing steam and produces micronized char, steam, hydrogen, and volatiles. An indirect gasifier includes a vessel comprising a gasification chamber that receives the micronized char, a conveying gas, and steam where the gasification chamber provides syngas, ash, and steam. A combustion chamber receives syngas and an oxidant and burns the mixture of syngas with the oxidant to provide heat for gasification and for heating incoming flows, thereby generating steam and CO.sub.2. The heat for gasification is transferred from the combustion chamber to the gasification chamber by circulating refractory sand. A syngas cooler cools the syngas and generates steam and provides to a supercritical CO.sub.2 power cycle system that performs a supercritical CO.sub.2 power cycle for generating power.

Solid fuel in the form of particles is supplied to a pyrolyzer, and pyrolysis conditions are maintained in the pyrolyzer for separating condensable gaseous substances from the fuel. Heat required by the pyrolysis conditions is supplied at least partly with solid fluidized bed material which passes through the pyrolyzer simultaneously as it is fluidized by fluidizing gas in the pyrolyzer. Condensable gaseous substances separated from the fuel are conveyed from the pyrolyzer to a condenser, in which they are separated as so-called pyrolysis oil in liquid form, and solid fluidized bed material taken from the pyrolyzer and containing combustible pyrolysis residue originating from the fuel is circulated through a gasifier, in which product gas, which is burnt in a boiler or a kiln, is formed from the pyrolysis residue.

A fluidized bed system includes a first nozzle group that is provided inside a fluidized bed furnace, a second nozzle group that is provided inside the fluidized bed furnace, a first supply section that supplies a gas into the fluidized bed furnace through the first nozzle group, a second supply section that supplies the gas into the fluidized bed furnace through both the first and second nozzle groups, and a control section that controls the second supply section during a start-up operation to supply the gas into the fluidized bed furnace to form a fluidized bed of a fluid medium inside the fluidized bed furnace, and stops the supply of the gas by the second supply section and controls the first supply section during a normal operation to supply the gas into the fluidized bed furnace to form the fluidized bed of the fluid medium inside the fluidized bed furnace.

A gravity-fed housing for use in a gasification system is disclosed. The gravity-fed housing has a receiving end panel that forms a receive opening in a first plane. The receive opening is configured to receive a first plurality of heat carriers via gravity. The gravity-fed housing includes a siding connected to the receiving end panel. The siding forms a chamber and a discharge opening in a second plane that is parallel to the first plane. The discharge opening is offset with respect to the receive opening such that a line perpendicular to the receiving end panel that extends through a center point of the receive opening does not intersect a center point of the second opening. The siding includes a first panel that comprises a guiding surface that intersects the line and is angled toward the discharge opening.

A method and apparatus for treating raw material in a fluidized bed reactor comprising at least two bed materials are provided. The second bed material is subjected into a lower part of the fluidized bed reactor that includes first the bed material having electroconductive material. A fluidizing agent is fed to a bottom of the fluidized bed reactor, and the fluidizing agent flows through the lower part of the reactor to an upper part of the fluidized bed reactor. The first bed material is inductively heated and heat is transferred from the first bed material to the fluidizing agent and/or to the second bed material in the lower part of the reactor. The heated second bed material is fluidized by the fluidizing agent to the upper part of reactor. The raw material is fed to the upper part of the reactor where the raw material is treated.