A method is provided for thermally processing waste to produce steam and generate energy while minimizing air pollutants in a staged thermal reactor. The method includes gasifying the waste to convert the waste to a fuel gas and a substantially carbon free, inert, granulated, sintered mineral ash and reforming the fuel gas auto-thermally to minimize creation of nitrogen oxide when the fuel gas is combusted. The method further includes burning the reformed fuel gas to minimize creation of nitrogen oxide in a flame region of a fuel gas burner and recirculating cooled flue gas to control oxygen content and temperature during the reforming operation and the burning operation. In one example, reforming the fuel gas converts non-molecular nitrogen species into molecular nitrogen in an auto-thermal non-catalytic reformer unit by decomposition reactions promoted by a prevailing reducing gas atmosphere.

Disclosed are exemplary embodiments of thermal conversion reactors and assemblies/units, systems, and methods including the same for thermally converting landfill-bound plastic waste (broadly, polymeric materials) into electrical energy.

An apparatus is provided that receives waste and generates electrical power or thermal energy with minimal NOx emissions. A gasifier is provided that receives the waste and air to produce fuel gas for delivery to a fluidly coupled reformer. The reformer receives the fuel gas, recycled flue gas, and air to auto-thermally produce a reformed fuel gas and destroy fuel gas pollutants at a first temperature without a catalyst. A burner is fluidly coupled to the reformer and receives recycled flue gas and air to oxidize the reformed fuel gas at a second temperature that prevents nitrogen oxide formation, the second temperature being lower than the first temperature. A quench chamber is fluidly coupled to the burner and receives flue gas from the burner for quenching with recycled flue gas. A heat recovery system is fluidly coupled to the reformer, burner, and quench chamber to extract usable energy.

A gasification furnace for gasifying a biomass resource in a manner producing a low quantity of tar. The gasification furnace (10) is provided with a punching plate (11) partitioning the furnace interior into upper and lower spaces; a biomass resource supply port (10a) for supplying the biomass resource over the punching plate (11); a first oxidizer supply port (10c) and a second oxidizer supply port (10d) for supplying an oxidizer into the furnace; a first oxidizer supply path supplying the oxidizer from the first oxidizer supply port (10c) from above towards below the punching plate (11); a second oxidizer supply path distributing and supplying to a plurality of locations within a predetermined area in the vicinity of the punching plate (11) from the second oxidizer supply port (10d); and a dry distillation gas output (10b) for discharging dry distillation gas generated by the pyrolysis and partial oxidation of the biomass resource on the punching plate (11) to the outside.

A system for converting fuel is provided and includes a first reactor comprising a plurality of ceramic composite particles, the ceramic composite particles comprising at least one metal oxide disposed on a support, wherein the first reactor is configured to reduce the at least one metal oxide with a fuel to produce a reduced metal or a reduced metal oxide; a second and reactor configured to oxidize at least a portion of the reduced metal or reduced metal oxide from the said first reactor to produce a metal oxide intermediate; a source of air; and a third reactor communicating with said source of air and configured to regenerate the at least one metal oxide from the remaining portion of the solids discharged from the said first reactor and the solids discharged from the said second reactor for by oxidizing the metal oxide intermediate.

A method and system for cost effectively converting a feedstock using thermal plasma, or other styles of gassifiers, into a feedwater energy transfer system. The feedstock can be any organic material, or fossil fuel. The energy transferred in the feedwater is converted into steam which is then injected into the low turbine of a combined cycle power plant. Heat is extracted from gas product issued by a gassifier and delivered to a power plant via its feedwater system. The gassifier is a plasma gassifier and the gas product is syngas. In a further embodiment, prior to performing the step of extracting heat energy, there is provided the further step of combusting the syngas in an afterburner. An air flow, and/or EGR flow is provided to the afterburner at a rate that is varied in response to an operating characteristic of the afterburner. The air flow to the afterburner is heated.

A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.

An arrangement for burning lime mud into lime in a lime kiln. The lime mud flows counter-currently to flue gases from a feed end to a firing end and the fuel used is flue gas that is produced by gasifying a fuel in the presence of combustion air in a gasifier. The combustion air for gasification is preheated with heat generated in lime mud combustion. The arrangement is provided with a conduit between the lime kiln and the gasifier for leading air from the lime kiln into the gasifier as combustion air. At least a portion of the combustion air for gasification is preheated with heat generated in the lime mud combustion so that air is led into cooling of lime obtained in the combustion and further into the kiln, from or through the firing end of which air is taken into the gasification.

A compact biomass gasification-based power generation system that converts carbonaceous material into electrical power, including an enclosure that encases: a gasifier including a pyrolysis module coaxially arranged above a reactor module, a generator including an engine and an alternator, and a hopper. The generator system additionally includes a first heat exchanger fluidly connected to an outlet of the reactor module and thermally connected to the drying module, a second heat exchanger fluidly connected to an outlet of the engine and thermally connected to the pyrolysis module, and a third heat exchanger fluidly connected between the outlet of the reactor module and the first heat exchanger, the third heat exchanger thermally connected to an air inlet of the reactor module. The system can additionally include a central wiring conduit electrically connected to the pyrolysis module, reactor module, and engine, and a control panel connected to the conduit that enables single-side operation.

A method and system for cost effectively converting a feedstock using thermal plasma, or other styles of gassifiers, into a feedwater energy transfer system. The feedstock can be any organic material, or fossil fuel. The energy transferred in the feedwater is converted into steam which is then injected into the low turbine of a combined cycle power plant. Heat is extracted from gas product issued by a gassifier and delivered to a power plant via its feedwater system. The gassifier is a plasma gassifier and the gas product is syngas. In a further embodiment, prior to performing the step of extracting heat energy, there is is provided the further step of combusting the syngas in an afterburner. An air flow, and/or EGR flow is provided to the afterburner at a rate that is varied in response to an operating characteristic of the afterburner. The air flow to the afterburner is heated.