A method and process arrangement for producing hydrocarbons from polymer-based waste in which the polymer-based waste is gasified with steam at low temperature in a gasifier for forming a product mixture, and the temperature is 640-750? C., and the product mixture is supplied from the gasifier to a recovery unit of the hydrocarbons for separating at least one hydrocarbon fraction.

The technology relates to a method of producing synthesis gas comprising carbon monoxide (CO) and hydrogen (H.sub.2), wherein the synthesis gas is produced by a reduction reaction of a first flow comprising a carbon source and an excess of hydrogen in contact with an Oxy-flame. The hydrogen comes from a reducing stream, a first portion of which ends up in the first flow, and a second part of which is used to generate the Oxy-flame by combustion of the hydrogen in the presence of a second flow comprising oxygen (O.sub.2), the second flow coming from an oxidizing stream. The first flow and the second flow are at a distance from each other such that the Oxy-flame supports the reaction between the carbon source and the hydrogen. A reactor, which can have different configurations, is also proposed for implementing the method.

Multiple stages of reactors form a bio-reforming reactor that generates chemical grade bio-syngas for any of 1) a methanol synthesis reactor, 2) a Methanol-to-Gasoline reactor train, 3) a high temperature Fischer-Tropsch reactor train, and 4) any combination of these three that use the chemical grade bio-syngas derived from biomass fed into the bio-reforming reactor. A tubular chemical reactor of a second stage has inputs configured to receive chemical feedstock from at least two sources, i) the raw syngas from the reactor output of the first stage via a cyclone, and ii) purge gas containing renewable carbon-based gases that are recycled back via a recycle loop as a chemical feedstock from any of 1) the downstream methanol-synthesis-reactor train, 2) the downstream methanol-to-gasoline reactor train, or 3) purge gas from both trains. The plant produces fuel products with solely 100% biogenic carbon content as well as fuel products with 50-100% biogenic carbon content.

A pyrolysis waste-to-energy conversion system has a muffle furnace housing a rotating retort drum within the furnace and having an inlet sleeve and an outlet sleeve extending through inlet and outlet ends of the muffle furnace. A rotating retort drum drive applies rotary drive to the inlet rotating retort drum sleeves and an in-feed auger is within a tube within the inlet sleeve. An out-feed auger is within a tube within the outlet sleeve and arranged to deliver char and pyrolysis syngas to a char processing system and a syngas processing system. The inlet sleeve and said outlet sleeve are arranged to provide a gas seal to prevent air ingress or syngas egress to and from the rotating retort drum. A gas cleaning system has a cracking tower arranged to retain inlet gas at an elevated temperature for a residence time, and a gas quench and scrubber system.

The technology relates to a method of producing synthesis gas comprising carbon monoxide (CO) and hydrogen (H.sub.2), wherein the synthesis gas is produced by a reduction reaction of a first flow comprising a carbon source and an excess of hydrogen in contact with an Oxy-flame. The hydrogen comes from a reducing stream, a first portion of which ends up in the first flow, and a second part of which is used to generate the Oxy-flame by combustion of the hydrogen in the presence of a second flow comprising oxygen (O.sub.2), the second flow coming from an oxidizing stream. The first flow and the second flow are at a distance from each other such that the Oxy-flame supports the reaction between the carbon source and the hydrogen. A reactor, which can have different configurations, is also proposed for implementing the method.

Multiple stages of reactors form a bio-reforming reactor that generates chemical grade bio-syngas for any of 1) a methanol synthesis reactor, 2) a Methanol-to-Gasoline reactor train, 3) a high temperature Fischer-Tropsch reactor train, and 4) any combination of these three that use the chemical grade bio-syngas derived from biomass fed into the bio-reforming reactor. A tubular chemical reactor of a second stage has inputs configured to receive chemical feedstock from at least two sources, i) the raw syngas from the reactor output of the first stage via a cyclone, and ii) purge gas containing renewable carbon-based gases that are recycled back via a recycle loop as a chemical feedstock from any of 1) the downstream methanol-synthesis-reactor train, 2) the downstream methanol-to-gasoline reactor train, or 3) purge gas from both trains. The plant produces fuel products with solely 100% biogenic carbon content as well as fuel products with 50-100% biogenic carbon content.

A method for converting carbonaceous raw materials and in particular biomass into hydrogen, includes the steps of: gasification of the carbon-containing raw materials in a gasifier, wherein heated water vapour is introduced into the gasifier and used for gasification; and cleaning of the hydrogen-containing synthesis gas produced in the gasification, wherein the gasification is an allothermal gasification and the heated water vapour is used both as gasification agent and as heat carrier for the gasification, wherein energy not used for H2 production is at least partially reused for the production and/or superheating of water vapour.

Clean, safe, and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various waste sources into a Clean Fuel Gas, Char, and Biochar are provided. The process further converts the Clean Fuel Gas into both a purified hydrogen source for green ammonia production and natural gas. The methods process waste sources to effectively separate, neutralize and/or destroy halogens and other hazardous components to provide a Clean Fuel Gas, Char and/or Biochar, which can then further be processed to extract and purify hydrogen for green ammonia production from the Clean Fuel Gas and thereby provide natural gas. The Clean Fuel Gas is a natural and renewable natural gas as it is continually produced and further available for use to provide energy and new products.

A device and method for cleaning producer gas includes a filter bed housing and a microwave chamber. The filter bed housing comprises an inlet for carbon-based material and a spent carbon outlet. The microwave chamber comprises a permeable top and wave guides around the perimeter through which microwaves can be introduced into the device using magnetrons. The method comprises using the device by filling the filter bed housing with carbon-based material, introducing microwaves into the microwave chamber using the magnetrons and wave guides, passing the gas through carbon-based material in the filter bed chamber, the microwave chamber, the gas permeable top and the gas outlet.

Processes and systems are provided for converting a carbonaceous feedstock into a reaction gas and a syngas, involving a step of pyrolysing and methanating the feedstock in a pyrolysis chamber to produce the reaction gas and a step of gasifying unconverted feedstock in the presence of a reactant to produce a syngas.