A process to convert asphaltenes found in heavy hydrocarbon sources, remove the converted solid asphaltene portion from the hydrocarbon source at operating conditions and to prepare the separated solid asphaltenes for easier handling, storage or bulk transport, with a minimal amount of heavy hydrocarbon remaining with the asphaltenes to serve as an inherent binder for larger and robust formed solid asphaltene pieces.

The present invention provides a method and apparatus for agglomerating hydrophobic particles from a feed slurry. The method comprises adding a binder to a feed stream and conveying the feed stream and binder to an agglomerating device. The binder comprises 50% or more by volume of a non-hydrophobic substance. A high shear is applied to the feed stream and the binder in the agglomerating device to cause the hydrophobic particles to collide and bind to the binder, thereby agglomerating the hydrophobic particles. The agglomerated hydrophobic particles and the binder are removed from the feed stream. A method and apparatus for dewatering an agglomerated product is also provided, the agglomerated product comprising agglomerated hydrophobic particles held together by a binder comprising 50% or more by volume of a non-hydrophobic substance.

The present invention provides a method and apparatus for agglomerating hydrophobic particles from a feed slurry. The method comprises adding a binder to a feed stream and conveying the feed stream and binder to an agglomerating device. The binder comprises 50% or more by volume of a non-hydrophobic substance. A high shear is applied to the feed stream and the binder in the agglomerating device to cause the hydrophobic particles to collide and bind to the binder, thereby agglomerating the hydrophobic particles. The agglomerated hydrophobic particles and the binder are removed from the feed stream. A method and apparatus for dewatering an agglomerated product is also provided, the agglomerated product comprising agglomerated hydrophobic particles held together by a binder comprising 50% or more by volume of a non-hydrophobic substance.

The present invention relates to solid agglomerates for use in steel reduction furnaces. In this scenario, the present invention provides a solid agglomerate (A) comprising a core (N) formed by a first composition and a coating (R) formed by a second composition, where the second composition comprises at least one compound that acts as an inert sacrificial material during the reduction process inside the steel furnace.

A method for manufacturing a coal additive that is added to coal as a solid fuel to microgranulate and uniformize the coal, thereby increasing the combustion area of the coal, leading to a decrease in combustion time and a reduction in unburned carbon generation. A raw material for the coal additive is prepared as a liquid phase by placing, in a container, a fermented liquid, which is an extract obtained from the incubation of fermenting bacteria (enzyme) in fruit residues, and an emulsion of metal ions and bentonite or gelrite, followed by mixing. Coal may be subjected to microgranulation and uniformization as a solid fuel by addition of the liquefied additive to the coal. The degree of coal powder is improved to increase combustion area, thereby shortening combustion time and reducing generation of unburned carbon, leading to increasing energy efficiency, which is environmentally friendly and safe and has remarkable effects.

A solid lignocellulosic fuel composition is produced from combining the syrup co-product of a lignocellulosic biomass fermentation process and an additional fuel component. The syrup is an excellent binder for a powdery fuel material that is not readily handled. The fuel composition is further processed to form briquettes, pellets and the like.

A combustible heat source for a smoking article is provided, including carbon and a binding agent. The binding agent includes a combination of three binder components: an organic polymeric binder material, a carboxylate burn salt, and at least one non-combustible inorganic binder material. The at least one non-combustible inorganic binder material includes a sheet silicate material. Preferably, the combustible heat source further includes an ignition aid.

This disclosure provides a method of making a high-fixed-carbon material comprising pyrolyzing biomass to generate intermediate solids and a pyrolysis vapor; condensing the pyrolysis vapor to generate pyrolysis liquid; blending the pyrolysis liquid with the intermediate solids, to generate a mixture; and further pyrolyzing the mixture to generate a high-fixed-carbon material. A process can comprise: pyrolyzing a biomass-comprising feedstock in a first pyrolysis reactor to generate a first biogenic reagent and a first pyrolysis vapor; introducing the first pyrolysis vapor to a condensing system to generate a condenser liquid; contacting the first biogenic reagent with the condenser liquid, thereby generating an intermediate material; further pyrolyzing the intermediate material in a second pyrolysis reactor to generate a second biogenic reagent and a second pyrolysis vapor; and recovering the second biogenic reagent as a high-yield biocarbon composition. The process can further comprise pelletizing the intermediate material. Many process and system configurations are disclosed.

This disclosure provides a method of making a high-fixed-carbon material comprising pyrolyzing biomass to generate intermediate solids and a pyrolysis vapor; condensing the pyrolysis vapor to generate pyrolysis liquid; blending the pyrolysis liquid with the intermediate solids, to generate a mixture; and further pyrolyzing the mixture to generate a high-fixed-carbon material. A process can comprise: pyrolyzing a biomass-comprising feedstock in a first pyrolysis reactor to generate a first biogenic reagent and a first pyrolysis vapor; introducing the first pyrolysis vapor to a condensing system to generate a condenser liquid; contacting the first biogenic reagent with the condenser liquid, thereby generating an intermediate material; further pyrolyzing the intermediate material in a second pyrolysis reactor to generate a second biogenic reagent and a second pyrolysis vapor; and recovering the second biogenic reagent as a high-yield biocarbon composition. The process can further comprise pelletizing the intermediate material. Many process and system configurations are disclosed.

The invention also provides a briquette comprising: (i) a particulate material; and (ii) a binder, the binder comprising (a) at least partially saponified polyvinyl alcohol and (b) an alkali metal alkyl siliconate or polyalkylsilicic acid; wherein the particulate material is selected from a carbonaceous material, metal, metal ore, mineral waste or a mixture thereof.