A method for manufacturing direct reduced iron wherein oxidized iron is reduced in a direct reduction furnace by a reducing gas, the direct reduction furnace including a reduction zone, a transition zone and a cooling zone, a carbon-bearing liquid being injected below the reduction zone.

A method of operating a network of plants comprising a blast furnace, a direct reduction furnace, a CO2 conversion unit wherein blast furnace top gas is subjected to a CO2 conversion step to produce a liquid carbon product which is injected into the direct reduction furnace.

A method for producing high carbon content metallic iron using coke oven gas, including: dividing a top gas stream from a direct reduction shaft furnace into a first top gas stream and a second top gas stream; mixing the first top gas stream with a coke oven gas stream from a coke oven gas source and processing at least a portion of a resulting combined coke oven gas stream in a carbon dioxide separation unit to form a synthesis gas-rich gas stream and a carbon-dioxide rich gas stream; delivering the synthesis gas-rich gas stream to the direct reduction shaft furnace as bustle gas; using the carbon-dioxide rich gas stream as fuel gas in one or more heating units; and delivering the second top gas stream to the direct reduction shaft furnace as bustle gas.

Herein discussed is a method of producing hydrogen comprising introducing a metal smelter effluent gas or a basic oxygen furnace (BOF) effluent gas or a mixture thereof into an electrochemical (EC) reactor, wherein the EC reactor comprises a mixed-conducting membrane. In an embodiment, the method comprises introducing steam into the EC reactor on one side of the membrane, wherein the effluent gas is on the opposite side of the membrane, wherein the effluent gas and the steam are separated by the membrane and do not come in contact with each other.

Method of operating a blast furnace installation comprising a top gas recycle blast furnace and hot stones, whereby a hydrocarbon containing fuel is transformed into a transformed gas stream consisting mainly of CO and H.sub.2 and substantially devoid of hydrocarbon, whereby a low-heating-value gaseous fuel is generated comprising a mixture of the transformed gas with a portion of the CO.sub.2-rich tail gas obtained by decarbonatation of the blast furnace gas, and whereby the low-heating-value fuel is used to heat the hot furnace gas is heated before being injected into the blast-furnace.

Blast furnace installation having top gas recycling and process for operating same, in which the oxygen concentration of the oxidizing gas injected into the blast furnace is regulated as a function of the flow rate of the recycled top gas.

The present disclosure relates to a process for producing an iron melt. The method includes; reducing iron ore to sponge iron, carburizing sponge iron with a carbonaceous gas, melting the carburized sponge iron and/or treating the melt produced from the carburized sponge iron. According to the present disclosure, the carbonaceous gas is at least a portion of the process gas obtained in the melting of the carburized sponge iron and/or treating of the melt produced from the carburized sponge iron that has been recycled.

A process for reducing metal ore may include: carrying out a reaction between a stream of carbon dioxide and a stream of at least one hydrocarbon, at pressure greater than or equal to 0.5 atmospheres (atm) and less than or equal to 100 atm and at temperature greater than or equal to 800 C. and less than or equal to 1,350 C., to produce a reducing gaseous stream comprising at least H.sub.2, CO, CO.sub.2, and water vapour; and/or reducing at least one metal ore using the reducing gaseous stream so as to obtain at least one reduced metal material and at least one exhausted gaseous stream comprising at least CO.sub.2 and water vapour.

The present invention provides a method for reducing iron oxide to metallic iron using coke oven gas, including: dividing coke oven gas from a coke oven gas source into a plurality of coke oven gas streams; providing a first coke oven gas stream to a hydrogen enrichment unit to form a hydrogen-rich product stream that is delivered to a reduction shaft furnace as part of a reducing gas stream; and providing a tail gas stream from the hydrogen enrichment unit to a reforming reactor to form a reformed gas stream that is delivered to a reduction shaft furnace as part of the reducing gas stream. Optionally, a spent top gas stream from the reduction shaft furnace is cleansed of CO.sub.2 and recycled back to the reducing gas stream.

A method and apparatus for producing direct reduced iron (DRI), including: generating a reducing gas in a coal gasifier using coal, oxygen, steam, and a first coke oven gas (COG) stream as inputs to the coal gasifier; and delivering the reducing gas to a shaft furnace and exposing iron ore agglomerates to the reducing gas to form metallic iron agglomerates. The method further includes delivering a second COG stream directly to the shaft furnace.