A method and system for recovering a high yield of low carbon ferroalloy, e.g., low carbon ferrochrome, from chromite and low carbon ferrochrome produced by the method. A stoichiometric mixture of feed materials including scrap aluminum granules, lime, silica sand, and chromite ore are provided into a plasma arc furnace. The scrap aluminum granules are produced from used aluminum beverage containers. The feed materials are heated, whereupon the aluminum in the aluminum granules produces an exothermic reaction reducing the chromium oxide and iron oxide in the chromite to produce molten low carbon ferrochrome with molten slag floating thereon. The molten low carbon ferrochrome is extracted, solidified and granulated into granules of low carbon ferrochrome. The molten slag is extracted, solidified and granulated into granules of slag.

A process and a plant for preheating a metal charge fed in continuous to an electric melting furnace through a preheating tunnel provided with a horizontal conveyor, wherein the metal charge is hit, in countercurrent, by the exhaust fumes or gas leaving the electric melting furnace and by jets of gas ejected through a plurality of nozzles positioned on the hood of the tunnel. The nozzles are arranged in groups interspaced from each other in a longitudinal direction with respect to the tunnel, and generate a small-scale turbulence or inject small fast gas jets that can penetrate the main gas stream passing through the preheating tunnel, and simultaneously generate a “horseshoe vortex” structure composed of a descending central gas flow (“downwash”), and ascending flows (“upwash”) close to the side walls of the preheating tunnel, which enable a desidered circulation of the gases.

The present invention discloses a scrap steel preheating type electric arc furnace and a method for improving a heating cold region of a side wall charging electric arc furnace. This invention includes an electric arc furnace body and an inclined scrap steel preheating chamber. An included angle between the inclined scrap steel preheating chamber and a horizontal plane is 30 to 65. Flue gas enters the inclined scrap steel preheating chamber, penetrates through the material blocking tooth rake and the scrap steel and is sucked out. The preheated scrap steel slides to a center of the electric arc furnace body along a slot bottom of the inclined scrap steel preheating chamber. The present invention overcomes a problem of lateral stacking of the side wall charging electric arc furnace, reducing impact force of the scrap steel to the device and greatly enhancing reliability of the device.

A method and a system for determining a mass of feedstock discharged by a conveyor during a first time interval t are disclosed. The method includes taking successive digital images of the feedstock in a specific zone of the conveyor being separated by a second time interval t of smaller duration than the first time interval t, for each of the second time intervals t: computing the advancing distance of a sub-volume of feedstock during the second time interval t in the specific zone of the conveyor by numerical treatment of the two successive images associated with the second time interval t; determining at least one transversal height profile of the sub-volume of feedstock; and determining an effective feedstock density for the sub-volume of feedstock. The method further includes computing the mass of feedstock discharged by the conveyor during the first time interval t into the metallurgical furnace on the basis of the advancing distance, the at least one transversal height profile and the effective feedstock density, computed or determined for each of the second time intervals t.

Method for melting metal material in a melting plant comprising at least an electric furnace having at least a shell into which said metal material is introduced, and feed means to load said metal material into said shell, said method comprising at least a step of loading said metal material into said shell by means of said feed means, a melting step in which said metal material is melted, and a subsequent tapping step in which the molten metal material is tapped.

The present invention belongs to the technical field of metallurgy, and discloses a horizontal continuous feeding preheating device and an enhanced preheating method therefor. The scheme comprises that two dust removal ports are arranged at the front and rear parts of a horizontal continuous feeding preheating duct, and the horizontal continuous feeding preheating duct is divided into an enhanced preheating area and a flue gas preheating area by the two dust removal ports arranged at the front and rear parts of the horizontal continuous feeding preheating duct; burners are installed in the enhanced preheating area, and the two dust removal ports are connected with a flue gas adjusting distributor respectively by a flue gas pipeline; the negative pressure of a second dust removal port is balanced by the efflux fluid dynamic pressure of a plurality rows of burners in the enhanced preheating area; the micro-negative pressure requirement of a first dust removal port is controlled by a pressure sensor, so as to reduce the amount of cold air mixed into the first dust removal port, the steel scrap preheating efficiency of the burners and electric arc furnace flue gas is increased by controlling the flow rate and temperature of mixed flue gas, and the production is made more environment-friendly.

The present application relates to a process for the purification of waste materials or industrial by-products, the process comprising the steps of: a) Preparing a composition (C) by blending or mixing waste materials or industrial by-products comprising chlorine (B) with one or more materials comprising heavy metals (HM) b) Reacting (B) and (HM) by thermal treatment of (C) c) Separating evaporated heavy metal chloride compounds (HMCC) d) Obtaining a solid material after the thermal treatment step.

A system and method for recovering a high yield of low carbon ferrochrome from chromite and low carbon ferrochrome produced therefrom. A stoichiometric mixture of feed materials including scrap aluminum granules, lime, silica sand, and chromite ore are provided into a plasma arc furnace. The scrap aluminum granules are produced from used aluminum beverage containers. The feed materials are heated, whereupon the aluminum in the aluminum granules produces an exothermic reaction reducing the chromium oxide and iron oxide in the chromite to produce molten low carbon ferrochrome with molten slag floating thereon. The molten low carbon ferrochrome is extracted, solidified and granulated into granules of low carbon ferrochrome. The molten slag is extracted, solidified and granulated into granules of slag.

A method and system for recovering a high yield of low carbon ferrochrome from chromite and low carbon ferrochrome produced by the method. A stoichiometric mixture of feed materials including scrap aluminum granules, lime, silica sand, and chromite ore are provided into a plasma arc furnace. The scrap aluminum granules are produced from used aluminum beverage containers. The feed materials are heated, whereupon the aluminum in the aluminum granules produces an exothermic reaction reducing the chromium oxide and iron oxide in the chromite to produce molten low carbon ferrochrome with molten slag floating thereon. The molten low carbon ferrochrome is extracted, solidified and granulated into granules of low carbon ferrochrome. The molten slag is extracted, solidified and granulated into granules of slag.

A burner comprises a central passageway and outlets for fuel and for stabilizing oxidant arranged peripherally around the central passageway, and comprises outlets within the burner through which biasing gas, such as gas comprising oxygen, can be injected to enable control of the direction of the flame that is generated by combustion of the fuel and the oxidant at the face of the burner.