C21D1/10

METHOD AND DEVICE FOR INDUCTION HARDENING
20220186332 · 2022-06-16 · ·

The invention relates to a method for the induction hardening of a workpiece, in particular a toothed and/or corrugated and/or ribbed workpiece such as a gear or saw blade, wherein a matchingly shaped induction loop is guided or set over the workpiece surface to be hardened, the induction loop being formed layer-by-layer by the additive application of material, and the induction loop being shaped to match the surface to be hardened.

Shaft part

A shaft part excellent in static torsional strength and torsional fatigue strength containing, by mass %, essential elements of C: 0.35 to 0.70%, Si: 0.01 to 0.40%, Mn: 0.5 to 2.6%, P: 0.050% or less, S: 0.005 to 0.020%, Al: 0.010 to 0.050%, N: 0.005 to 0.025%, and O: 0.003% or less, further containing optional elements, having a balance of Fe and impurities, having a chemical composition satisfying formula (1), having at least one hole at an outer circumferential surface, having a volume ratio (R1) of 4 to 20% of retained austenite at a position of a 2 mm depth from the outer circumferential surface, having a volume ratio of retained austenite at a position of a 2 mm depth from the outer circumferential surface in an axial direction of the hole and at a position of a 20 μm depth from the surface of the hole as R2, and having a reduction rate Δγ of 40% or more of retained austenite found by the formula (A): Δγ=[(R1−R2)/R1]×100: Formula (1): 15.0≤25.9C+6.35Mn+2.88Cr+3.09Mo+2.73Ni≤27.2 (Notations of elements in formula are contents of the elements).

Shaft part

A shaft part excellent in static torsional strength and torsional fatigue strength containing, by mass %, essential elements of C: 0.35 to 0.70%, Si: 0.01 to 0.40%, Mn: 0.5 to 2.6%, P: 0.050% or less, S: 0.005 to 0.020%, Al: 0.010 to 0.050%, N: 0.005 to 0.025%, and O: 0.003% or less, further containing optional elements, having a balance of Fe and impurities, having a chemical composition satisfying formula (1), having at least one hole at an outer circumferential surface, having a volume ratio (R1) of 4 to 20% of retained austenite at a position of a 2 mm depth from the outer circumferential surface, having a volume ratio of retained austenite at a position of a 2 mm depth from the outer circumferential surface in an axial direction of the hole and at a position of a 20 μm depth from the surface of the hole as R2, and having a reduction rate Δγ of 40% or more of retained austenite found by the formula (A): Δγ=[(R1−R2)/R1]×100: Formula (1): 15.0≤25.9C+6.35Mn+2.88Cr+3.09Mo+2.73Ni≤27.2 (Notations of elements in formula are contents of the elements).

RAILWAY AXLE

The railway axle according to this disclosure has a pair of fitting portions and which each include a fitting portion hardened layer and a base metal portion, and a center parallel portion which includes a center parallel portion hardened layer and the base metal portion. The base metal portion has the chemical composition described in the description. In a region having the Vickers hardness of 480 HV or more in the center parallel portion hardened layer, a dislocation density p obtained based on a CoKα characteristic X-ray diffraction result is 2.5×10.sup.16 m.sup.−2 or less, a half-value width B of the (211) diffraction plane is 1.34 degrees or less, and the dislocation density p and the half-value width B of the (211) plane obtained by X-ray diffraction satisfy Formula (1).


(−4.8×10.sup.16×B+8.5×10.sup.16)/ρ≥1.00  (1)

HIGH-FREQUENCY HARDENING APPARATUS

This high-frequency hardening apparatus is provided with: an induction heating coil which has a U-shaped part that sandwiches a turbine blade, a pair of linear parts, and a connection part connecting the U-shaped part and the linear parts; a temperature detection unit which detects, in a non-contact manner, temperature around the induction heating coil; a moving mechanism which relatively moves the turbine blade and the induction heating coil in the direction of blade height; an electrical current supply unit which supplies a high-frequency electrical current to the induction heating coil; and a control device which has an electrical current control unit that, on the basis of a detection value provided by the temperature detection unit, controls the magnitude of the high-frequency electrical current supplied from the electrical current supply unit such that the detection value will not exceed a predetermined temperature.

TRACK PAD WITH UNIFORM HARDENED REGION
20220135156 · 2022-05-05 · ·

A track pad may include a base member and a roller path member extending from the base member. The roller path member may include a roller path surface for engaging with a roller of a machine. The roller path member may include a leading side and a trailing side in a direction of travel of the machine. The roller path member may include a hardened region that extends from the roller path surface and a body region adjacent the hardened region. The hardened region may have a greater hardness than the body region. The hardened region may have a uniform depth from the leading side to the trailing side of the roller path member.

TRACK PAD WITH UNIFORM HARDENED REGION
20220135156 · 2022-05-05 · ·

A track pad may include a base member and a roller path member extending from the base member. The roller path member may include a roller path surface for engaging with a roller of a machine. The roller path member may include a leading side and a trailing side in a direction of travel of the machine. The roller path member may include a hardened region that extends from the roller path surface and a body region adjacent the hardened region. The hardened region may have a greater hardness than the body region. The hardened region may have a uniform depth from the leading side to the trailing side of the roller path member.

BALL SCREW, METHOD FOR MANUFACTURING BALL SCREW, POWER STEERING DEVICE, AND METHOD FOR MANUFACTURING POWER STEERING DEVICE

An object of the present invention is to provide a ball screw having a structure in which a screw shaft and a nut satisfy required performance and having improved durability, a method for manufacturing the ball screw, a power steering device, and a method for manufacturing the power steering device.

A ball screw according to the present invention includes: a nut made of a steel substrate having an inner peripheral surface on which a female screw is formed; a screw shaft that is combined with the nut and is made of a steel substrate having an outer peripheral surface on which a male screw facing the female screw is formed; and a plurality of balls arranged between the female screw and the male screw. A surface of the nut in contact with the ball and a surface of the screw shaft in contact with the ball each have carburized layers. A carbon concentration in the carburized layer of the nut is higher than a carbon concentration in the carburized layer of the screw shaft.

BALL SCREW, METHOD FOR MANUFACTURING BALL SCREW, POWER STEERING DEVICE, AND METHOD FOR MANUFACTURING POWER STEERING DEVICE

An object of the present invention is to provide a ball screw having a structure in which a screw shaft and a nut satisfy required performance and having improved durability, a method for manufacturing the ball screw, a power steering device, and a method for manufacturing the power steering device.

A ball screw according to the present invention includes: a nut made of a steel substrate having an inner peripheral surface on which a female screw is formed; a screw shaft that is combined with the nut and is made of a steel substrate having an outer peripheral surface on which a male screw facing the female screw is formed; and a plurality of balls arranged between the female screw and the male screw. A surface of the nut in contact with the ball and a surface of the screw shaft in contact with the ball each have carburized layers. A carbon concentration in the carburized layer of the nut is higher than a carbon concentration in the carburized layer of the screw shaft.

MACHINING APPARATUS
20230241690 · 2023-08-03 ·

A machining apparatus includes: a support mechanism that supports a workpiece; a cutting mechanism that cuts the workpiece that has been supported by the support mechanism; and a heat treatment mechanism that performs heat treatment on the workpiece that has been supported by the support mechanism. The heat treatment mechanism includes a coil that performs induction heating on the workpiece. The coil and the workpiece that has been supported by the support mechanism are movable relative to each other.